SPx Board Level Test Procedure
|
|
SPx Board Level Test Procedure |
PARA. TITLE
1.1 PURPOSE
1.2 SCOPE
1.3 REFERENCE DOCUMENTS
1.4 PRECAUTIONARY INSTRUCTIONS
1.5 TROUBLESHOOTING
2.0 CMB - MOTHERBOARD - FUNCTIONAL TEST PROCEDURE
2.1 EQUIPMENT REQUIRED
2.2 ACCEPTANCE CRITERIA
2.3 SETUP
2.4 BATTERY CHECK, POWER ON & CONFIGURE
2.5 MMU
2.6 RTC
2.7 PIT
2.8 SCC
2.9 CACHE
2.10 RESERVED
2.11 SIT - (903593-001 ASSEMBLY ONLY)
2.12 SIT - (903631-001 ASSEMBLY ONLY)
2.13 INSTALL TEST SSN
2.14 MINIQ/OS
2.15 REMOVE TEST SSN
3.0 MEMORY PCBA FUNCTIONAL TEST PROCEDURE
3.2 SET UP
3.3 ACCEPTANCE CRITERIA
3.4 TEST
4.0 8-WAY PCBA FUNCTIONAL TEST PROCEDURE
4.1 EQUIPMENT REQUIRED
4.2 SET UP
4.3 ACCEPTANCE CRITERIA
4.4 TEST
5.0 LAN PCBA FUNCTIONAL TEST PROCEDURE
5.1 EQUIPMENT REQUIRED
5.2 SET UP
5.3 ACCEPTANCE CRITERIA
5.4 TEST
6.0 MCS PCBA FUNCTIONAL TEST PROCEDURE
6.1 EQUIPMENT REQUIRED
6.2 SET UP
6.3 ACCEPTANCE CRITERIA
6.4 TEST
7.0 WDD CONTROLLER FUNCTIONAL TEST PROCEDURE
7.1 EQUIPMENT REQUIRED
7.2 SET UP
7.3 ADJUSTMENTS
7.4 ACCEPTANCE CRITERIA
7.5 TEST
8.0 SCSI BUS ADAPTER PCBA (1/2" MTS) TEST PROCEDURE)
8.1 EQUIPMENT REQUIRED
8.2 SET UP
8.3 ACCEPTANCE CRITERIA
8.4 TEST
9.0 4-WAY PCBA FUNCTIONAL TEST PROCEDURE
9.1 EQUIPMENT REQUIRED
9.2 SET UP
9.3 ACCEPTANCE CRITERIA
9.4 TEST
10.0 EIA & EIB PCBA FUNCTIONAL TEST PROCEDURE
10.1 EQUIPMENT REQUIRED
10.2 EQUIPMENT SET UP
10.3 ACCEPTANCE CRITERIA
10.4 TEST
11.0 SCSI DISK CONTROLLER PCBA FUNCTIONAL TEST PROCEDURE
11.1 EQUIPMENT REQUIRED
11.2 SET UP
11.3 ACCEPTANCE CRITERIA
11.4 TEST
6.0 MTS PCBA FUNCTIONAL TEST PROCEDURE
6.1 EQUIPMENT REQUIRED
6.2 SET UP
6.3 ACCEPTANCE CRITERIA
6.4 TEST
1.1 PURPOSE
THE PURPOSE OF THIS PROCEDURE IS TO PROVIDE THE INSTRUCTIONS NEEDED TO
PERFORM A COMPLETE AND THOROUGH FUNCTIONAL TEST OF THE PHOENIX CMB,
MEMORY, 8-WAY, LAN, MTC AND BUS ADAPTER PRINTED CIRCUIT BOARD ASSEMBLIES
IN ORDER TO INSURE COMPLIANCE WITH THE SYSTEM REQUIREMENTS.
1.2 SCOPE
THIS DOCUMENT DETAILS THE STEP BY STEP PROCEDURES THAT SHOULD BE USED TO
FUNCTIONALLY TEST THE CMB, MEMORY AND ALL CONTROLLER PCBAS USED IN THE
PHOENIX SYSTEM. THE CONTROLLERS USED ON PHOENIX ARE ALSO USED ON THE 2000
SYSTEMS THEREFORE, FUNCTIONAL TESTING OF THESE PCBAS ON EITHER SYSTEM IS
ACCEPTABLE.
1.3 REFERENCE DOCUMENTS
502108 PHOENIX DESIGN SPECIFICATION
502074 PHOENIX FUNCTIONAL SPECIFICATION
514014 SCC DESK TOP COMPUTER
515014 SCS DESK TOP COMPUTER
514114 PSC DESK TOP COMPUTER
515114 MAD DESK TOP COMPUTER
011489 DIAGNOSTIC EXEC SPEC
502074 32-BIT CMB FUNCTIONAL SPEC
502108 32-BIT CMB DESIGN SPEC
503177 32-BIT CMB TEST SPEC
903594 32-BIT CMB SCHEMATIC
903593 32-BIT CMB ASSEMBLY DWG
RTC LOGIC TEST
CMB REGISTER TEST
PMMU TEST
FPCP TEST
CACHE LOGIC TEST
011311 SCC LOGIC TEST
011221 PIT & PRINTER TEST
502103 8-WAY CONTROLLER FUNCTIONAL SPEC
502107 8-WAY CONTROLLER DESIGN SPEC
503175 8-WAY CONTROLLER TEST SPEC
903578 8-WAY CONTROLLER SCHEMATIC
903577 8-WAY CONTROLLER ASSEMBLY DWG
8-WAY LOGIC TEST
8-WAY FUNCTION SELECT TEST
502105 1MB MEMORY FUNCTIONAL SPEC
502104 1MB MEMORY DESIGN SPEC
503176 1MB MEMORY TEST SPEC
903530 1MB MEMORY SCHEMATIC
903533 1MB MEMORY ASSEMBLY DWG
PHOENIX MEMORY TEST
903405 PCBA LAN CONTROLLER
903410 LD LAN CONTROLLER
011218 ELANC FUNCTIONAL SELECT TEST
011268 LAN LOGIC TEST
502059 FUNCTIONAL SPEC LAN CONTROLLER
503104 TEST SPEC LAN CONTROLLER
903406 PCBA MTCS CONTROLLER
903407 LD MTCS CONTROLLER
503125 TEST SPEC MTCS CONTROLLER
011165 MCS FUNCTIONAL SELECT TEST
011267 MCS LOGIC TEST
503131 TEST SPEC SCSI DISK CONTROLLER
502056 FUNCTIONAL SPEC MTS CONTROLLER
011425 MTS FUNCTIONAL SELECT TEST
011424 MTS LOGIC TEST
903496 WDC ASSEMBLY DWG
011334 DISK FUNCTION SELECT TEST
011343 DISK LOGIC TEST
011336 DISK UTILITY
903439 PCBA BUS ADAPTER
903440 LD BUS ADAPTER
011489 DIAGNOSTIC EXEC SPEC
TE10-00009 PHOENIX TEST PLAN
1.4 PRECAUTIONARY INSTRUCTIONS
1.4.1 ALL POWER MUST BE OFF WHENEVER A PCBA OR CABLE IS INSERTED OR
EXTRACTED FROM A CONNECTOR OTHERWISE DAMAGE TO THE PROCESSOR OR
PERIPHERALS OR OTHER ASSOCIATED EQUIPMENT MAY RESULT.
1.4.2 IT IS IMPORTANT THAT ALL CABLES AND CONNECTORS ARE PROPERLY
IDENTIFIED AND CONNECTED CORRECTLY PRIOR TO APPLYING POWER,
OTHERWISE ERRONEOUS INDICATIONS OR EVEN DAMAGE COULD RESULT.
1.5 TROUBLESHOOTING
TROUBLESHOOTING, BY ITS VERY NATURE, CANNOT BE "PROCEDUREIZED". IT
REQUIRES SKILL, TRAINING, FAMILIARITY WITH THE EQUIPMENT AND A SPECIAL
APTITUDE. THIS SECTION, THEN, WILL ONLY DEAL WITH THE ROUTING OF FAILED
EQUIPMENT.
1.5.1 PCBA'S THAT FAIL AT THE FUNCTIONAL TEST LEVEL WILL BE RESUBMITTED
TO ATE TESTING. IF PROBLEMS ARE FOUND, THE APPROPRIATE CORRECTIVE
ACTION WILL BE TAKEN AND THE PCBA WILL CONTINUE ITS NORMAL FLOW
FROM THAT POINT.
1.5.2 PCBA'S THAT FAIL FUNCTIONAL TESTING AND PASS ATE RETESTING WILL BE
SUBMITTED FOR TESTING ON THE FLOPPY BASED DIAGNOSTIC SYSTEM WHERE
SPECIFIC TESTS CAN BE SELECTED TO AID IN PIN-POINTING THE PROBLEM.
1.5.3 FAILED PCBA'S WILL BE PROPERLY IDENTIFIED SO THAT TRACEABILITY CAN
BE MAINTAINED. THIS IS NECESSARY FOR RECORD KEEPING AND ALSO TO
PRECLUDE PCBA'S FROM BEING TRAPPED IN AN ENDLESS ATE/FUNCTIONAL
FLOW LOOP.
1.5.4 FAILURE DATA MUST BE RECORDED AND REVIEWED SO THAT ANY WEAKNESSES
OR GAPS IN THE TESTING CAN BE FOUND AND CORRECTED.
2.0 INTRODUCTION
THIS DOCUMENT CONTAINS THE PROCEDURES TO BE USED IN TESTING BOTH THE
903593-001 AND 903631-001 CMB ASSEMBLIES. ALL PARAGRAPHS EXCEPT 2.11 AND
2.12 ARE COMMON TO BOTH CMB ASSEMBLY TYPES. PARAGRAPHS 2.11 AND 2.12 ARE
THE PROCEDURES THAT ARE SPECIFIC TO PARTICULAR CMB VERSIONS.
2.1 EQUIPMENT REQUIRED
2.1.1 A BASE PHOENIX SYSTEM (LESS CMB) WHICH INCLUDES AS A MINIMUM, A
1/4" STREAMER TAPE DRIVE, A STREAMER CONTROLLER PCBA, A HARD DISK
DRIVE LOADED WITH THE LATEST PHOENIX OS AND PHOENIX/CONDOR
DIAGNOSTICS, A WDD CONTROLLER PCBA AND AT LEAST 4MB OF MEMORY.
2.1.2 TWO PHOENIX COMPATIBLE VIDEO TERMINALS WITH MATING CABLES.
2.1.3 A SET OF DIAGNOSTIC AND SSN TAPES AND A SECURITY PAL.
2.1.4 ONE PARALLEL PORT LOOP BACK CONNECTOR.
2.1.5 A SET OF EIA AND EIB PCBAs WITH INTERCONNECTING CABLES.
2.1.6 TWO PHOENIX EWAY CONTROLLERS.
2.1.7 AN ADDITIONAL PHOENIX POWER SUPPLY.
2.1.8 A DUAL TRACE OSCILLOSCOPE CAPABLE OF MEASURING TO 25NS.
2.1.9 A VOLTMETER CAPABLE OF MEASURING TO .05VDC.
2.2 ACCEPTANCE CRITERIA
2.2.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS LISTED
IN TABLE 1 HAVE BEEN COMPLETED ERROR FREE.
2.2.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
TABLE 1 TESTS REQUIRED
========================
TEST/TASK | PARAGRAPH | REQUIREMENT
=====================================================
SET JUMPERS, | 2.3 & | ONCE ON INITIAL
0-OHM PACKS & | TABLE 2 | SETUP ONLY
SHUNT BLOCKS | | |
-------------------------- |
BATTERY CHECK,| 2.4 | |
POWER ON & | | |
CONFIGURE | | V
------------------------------------------------------
MMU | 2.5 | COMPLETE ONE PASS OF EACH
--------------------------| DIAGNOSTIC TEST LISTED
RTC | 2.6 | AT EACH OF THE FOLLOWING
--------------------------| CONDITIONS:
PIT | 2.7 | 1. +5V AT HIGH MARGIN
--------------------------| 2. +5V AT LOW MARGIN
SCC | 2.8 | |
--------------------------| |
CACHE | 2.9 | V
-----------------------------------------------------
SIT 903593-001| 2.11 | 3 MINUTES MIN. EACH MARGIN
| | (HIGH & LOW) OF +5V
-----------------------------------------------------
SIT 903631-001| 2.12 | 3 MINUTES MIN. EACH MARGIN
| | (HIGH & LOW) OF +5V
-----------------------------------------------------
INSTALL SSN | 2.13 | NEEDED TO RUN MINIQ/OS
-----------------------------------------------------
MINIQ/OS | 2.14 | 5 MINUTES MIN. AT NOM. +5V
-----------------------------------------------------
REMOVE SSN | 2.15 | *** SECURITY REQUIREMENT ***
-----------------------------------------------------
2.3 SETUP
2.3.1 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINALS ARE IN THE OFF POSITION.
2.3.2 CONNECT THE VIDEO TERMINALS TO PROPER POWER SOURCES.
2.3.3 CABLE THE KEYBOARDS TO THE TERMINALS.
2.3.4 INSTALL THE CMB TO BE TESTED INTO THE TEST FIXTURE.
2.3.5 SET THE ZERO-OHM PACKS, SHUNT BLOCKS AND PLUG JUMPERS ON THE CMB
AS SHOWN IN TABLE 2 WHICH FOLLOWS.
TABLE 2:
ZERO-OHM PACKS
--------------
SERIAL PORT A: ALIGN PIN 1 OF PACK TO PIN 9 OF SOCKET AT LOCATION 29A
SERIAL PORT B: ALIGN PIN 1 OF PACK TO PIN 1 OF SOCKET AT LOCATION 26B
SERIAL PORT B: ALIGN PIN 1 OF PACK TO PIN 16 OF SOCKET AT LOCATION 28/29C
SERIAL PORT B: NO PACK INSERTED IN SOCKET AT LOCATION 29B
LOCATION 28/29C _____________REAR OF CMB_____________
PIN NUMBERING PIN 8-----> o o o o o o o o <----PIN 1
PIN 16----> o o o o o o o o <----PIN 9
PIN 24----> o o o o o o o o <----PIN 17
SHUNT BLOCKS
------------
PARALLEL PORT: SHUNT BLOCK INSERTED INTO SOCKET AT LOCATION 29E
PARALLEL PORT: SHUNT BLOCK INSERTED INTO SOCKET AT LOCATION 29F
PARALLEL PORT: EMPTY SOCKET AT LOCATION 27E
PARALLEL PORT: EMPTY SOCKET AT LOCATION 28F
PLUG JUMPERS
------------
CONNECT JMP 1 TO JMP 2
CONNECT JMP 3 TO JMP 4 FOR 16MHZ - OR JMP 4 TO JMP 5 FOR 8MHZ
CONNECT JMP 6 TO JMP 7
CONNECT JMP 12 TO JMP 13
CONNECT JMP 14 TO JMP 15
CONNECT JMP 16 TO JMP 17
CONNECT JMP 18 TO JMP 19
CONNECT JMP 25 TO JMP 26 NMI
CONNECT JMP 29 TO JMP 30
CONNECT JMP 31 TO JMP 32
CONNECT JMP 33 TO JMP 34
CONNECT JMP 36 TO JMP 37
CONNECT JMP 39 TO JMP 40
CONNECT JMP 47 TO JMP 48 ** ON 903631-001 & 903631-002 ONLY
CONNECT JMP 50 TO JMP 51 IF PMMU - OR JMP 50 TO JMP 52 IF MMB
SET DIP SWITCH AT LOCATION 17H SO THAT SW9 IS ON AND THE REST ARE OFF.
2.3.6 INSTALL THE SYSTEM POWER SUPPLY TO THE CMB.
2.3.7 CABLE ONE TERMINAL TO THE CMB'S SCC-0 PORT.
2.3.8 CABLE THE OTHER TERMINAL TO THE CMB'S SCC-1 PORT.
2.3.9 CONNECT THE PARALLEL LOOPBACK CONNECTOR TO THE CMB'S PARALLEL
OUTPUT PORT.
2.3.10 INSTALL THE MEMORY, DISK CONTROLLER AND TAPE CONTROLLER PCBAS TO
THE CMB UNDER TEST.
2.3.11 INSTALL AND CABLE THE DISK AND TAPE DRIVES.
2.3.12 CONNECT THE TEST SYSTEM POWER SUPPLY TO A PROPER POWER SOURCE.
2.3.13 PLACE THE VIDEO TERMINALS' POWER SWITCH IN THE ON POSITION.
2.3.14 INSTALL THE FRONT PANEL CABLE (916025-002)TO J4 ON CMB BOARD.
2.4 BATTERY CHECK, POWER ON & CONFIGURE
2.4.1 PRIOR TO POWER BEING APPLIED TO ANY PHOENIX CMB, THE TEST OPERATOR
WILL MEASURE THE VOLTAGE ACROSS THE RTC BATTERY LOCATED AT 1T ON
THE CMB PCBA.
2.4.2 THE VOLTAGE MEASURED MUST BE GREATER THAN 2.8 VDC. ANY BATTERY
THAT DOES NOT MEET THIS MINIMUM VOLTAGE MUST BE REPLACED.
2.4.3 IF THE BATTERY PASSED THE TEST ABOVE, TURN ON THE SYSTEM POWER.
2.4.4 VERIFY THAT THE SYSTEM PERFORMS THE SELF TEST AND THAT THERE ARE
NO ERRORS INDICATED.VERIFY THAT THE GREEN LED ON THE FRONT
PANEL IS LIT. PRESS THE RESET BUTTON ON THE FRONT PANEL TO
PERFORM THE SELF TEST .
2.4.5 WHEN THE BOOT MENU IS DISPLAYED, TYPE "3" AND <CR> TO SELECT
COMMAND MODE.
2.4.6 WHEN PROMPTED <ALT>, TYPE "conf" AND >CR>.
2.4.7 WHEN PROMPTED <CONF>, TYPE "DI" AND <CR> TO DISPLAY THE HARDWARE
CONFIGURATION.
2.4.8 VERIFY THAT CONFIGURATION DISPLAYED MATCHES THE CONFIGURATION
SHOWN BELOW.
******************************************************************************
* term type : evdt *
* boot port : wd0 *
* console port : sc0 baud:9600 data bits:7 stop bits:1 parity:odd flow:xon *
* download port : sc1 baud:9600 data bits:7 stop bits:1 parity:odd flow:xon *
* printer port : pit0 *
******************************************************************************
2.4.9 IF ANY LINE DOES NOT MATCH, CHANGE ONLY THAT LINE AS DESCRIBED IN
THE INSTRUCTIONS BELOW.
A. TERM TYPE
1. WHEN <CONF> IS DISPLAYED, TYPE "T" AND <CR>.
2. WHEN "TERMINAL TYPE:" IS DISPLAYED, TYPE "EVDT" AND <CR>.
B. BOOT PORT
1. WHEN <CONF> IS DISPLAYED, TYPE "B" AND <CR>.
2. WHEN "BOOT DEVICE:" IS DISPLAYED, TYPE "WD" AND <CR>.
3. WHEN "BOOT UNIT:" IS DISPLAYED, TYPE "0" AND <CR>.
C. CONSOLE PORT
1. WHEN <CONF> IS DISPLAYED, TYPE "C" AND <CR>.
2. WHEN "CONSOLE DEVICE:" IS DISPLAYED, TYPE "SC" AND <CR>.
3. WHEN "CONSOLE UNIT:" IS DISPLAYED, TYPE "0" AND <CR>.
4. WHEN "CONSOLE BAUD:" IS DISPLAYED, TYPE "9600" AND <CR>.
5. WHEN "DATA BITS:" IS DISPLAYED, TYPE "7" AND <CR>.
6. WHEN "STOP BITS:" IS DISPLAYED, TYPE "1" AND <CR>.
7. WHEN "PARITY:" IS DISPLAYED, TYPE "ODD" AND <CR>.
8. WHEN "FLOW:" IS DISPLAYED, TYPE "XON" AND <CR>.
D. DOWNLOAD PORT
1. WHEN <CONF> IS DISPLAYED, TYPE "D" AND <CR>.
2. WHEN "DOWNLOAD DEVICE:" IS DISPLAYED, TYPE "SC" AND <CR>.
3. WHEN "DOWNLOAD UNIT:" IS DISPLAYED, TYPE "1" AND <CR>.
4. WHEN "DOWNLOAD BAUD:" IS DISPLAYED, TYPE "9600" AND <CR>.
5. WHEN "DATA BITS:" IS DISPLAYED, TYPE "7" AND <CR>.
6. WHEN "STOP BITS:" IS DISPLAYED, TYPE "1" AND <CR>.
7. WHEN "PARITY:" IS DISPLAYED, TYPE "ODD" AND <CR>.
8. WHEN "FLOW:" IS DISPLAYED, TYPE "XON" AND <CR>.
E. PRINTER PORT
1. WHEN <CONF> IS DISPLAYED, TYPE "P" AND <CR>.
2. WHEN "PRINTER PORT:" IS DISPLAYED, TYPE "PIT" AND <CR>.
2.4.10 WHEN ALL NECESSARY CHANGES HAVE BEEN MADE, CONTINUE ON TO THE
NEXT PARAGRAPH. (EITHER PARAGRAPH 2.5 OR 2.5/10)
NOTE: PARAGRAPHS 2.5 THROUGH 2.10 DESCRIBE THE PROCEDURE TO RUN THE DIAGNOSTIC
TESTS INDIVIDUALY. AS AN ALTERNATIVE, PARAGRAPH 2.5/10 DESCRIBES A
METHOD TO RUN ALL OF THE SAME TESTS BY ENTERING ONE COMMAND. THIS CAN BE
ACCOMPLISHED AFTER FIRST CREATING A SET OF COMMANDS THAT CAN BE STRUNG
TOGETHER.
2.5/10.1 WHEN PROMPTED <CONF>, TYPE "shut" AND <CR>.
2.5/10.2 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT
ALT LOAD.
2.5/10.3 WHEN PROMPTED "BOOT DEVICE:", TYPE "wd" AND <CR>.
2.5/10.4 WHEN PROMPTED "SYSTEM FILE:", TYPE "diag" AND <CR>.
2.5/10.5 WHEN PROMPTED <EXEC>, TYPE "CMD" AND <CR>.
2.5/10.6 WHEN PROMPTED <CMD>, TYPE "LO MMU" AND <CR>.
2.5/10.7 WHEN PROMPTED <CMD>, TYPE "RUN" AND <CR>.
2.5/10.8 WHEN PROMPTED <CMD>, TYPE "LO RTC" AND <CR>.
2.5/10.9 WHEN PROMPTED <CMD>, TYPE "RUN" AND <CR>.
2.5/10.10 WHEN PROMPTED <CMD>, TYPE "LO PIT" AND <CR>.
2.5/10.11 WHEN PROMPTED <CMD>, TYPE "RUN" AND <CR>.
2.5/10.12 WHEN PROMPTED <CMD>, TYPE "LO SCC" AND <CR>.
2.5/10.13 WHEN PROMPTED <CMD>, TYPE "RUN" AND <CR>.
2.5/10.14 WHEN PROMPTED <CMD>, TYPE "LO CACHE" AND <CR>.
2.5/10.15 WHEN PROMPTED <CMD>, TYPE "RUN" AND <CR>.
2.5/10.16 WHEN PROMPTED <CMD>, PRESS <CR>.
2.5/10.17 WHEN PROMPTED <EXEC>, TYPE "XCMD" AND <CR> TO START THE TEST.
2.5/10.18 WHEN THE TEST HAS FINISHED, THE NUMBER OF PASSES COMPLETED AND
THE NUMBER OF FAILURES WILL BE DISPLAYED. THE TEST SHOULD RUN
WITH NO ERRORS.
2.5/10.19 WHEN THIS SET OF TESTS HAS BEEN COMPLETED, CONTINUE ON TO
PARAGRAPH. 2.11.
2.5 MMU
2.5.1 WHEN PROMPTED <CONF>, TYPE "shut" AND <CR>.
2.5.2 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
2.5.3 WHEN PROMPTED "BOOT DEVICE:", TYPE "wd" AND <CR>.
2.5.4 WHEN PROMPTED "SYSTEM FILE:", TYPE "diag" AND <CR>.
2.5.5 WHEN PROMPTED "EXEC", TYPE "LO MMU" AND <CR>.
2.5.6 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY THE
PROMPT <MMU>.
2.5.7 TO START THE TEST, TYPE "RUN" AND <CR>.
2.5.8 WHEN THE TEST HAS FINISHED, THE NUMBER OF PASSES COMPLETED AND THE
NUMBER OF FAILURES WILL BE DISPLAYED. THE TEST SHOULD RUN WITH NO
ERRORS.
2.6 RTC
2.6.1 AT THE <MMU> PROMPT, TYPE "LOAD RTC" AND <CR>.
2.6.2 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY
THE PROMPT <RTC>.
2.6.3 TO START THE TEST, TYPE "RUN" AND <CR>.
2.6.4 WHEN THE TEST HAS FINISHED, THE NUMBER OF PASSES COMPLETED AND
THE NUMBER OF FAILURES WILL BE DISPLAYED. THE TEST SHOULD RUN
WITH NO ERRORS.
2.7 PIT
2.7.1 AT THE <RTC> PROMPT, TYPE "LOAD PIT" AND <CR>.
2.7.2 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY THE
PROMPT <PIT>.
2.7.3 VERIFY THAT THE PARALLEL LOOPBACK CONNECTOR HAS BEEN INSTALLED ON
THE PARALLEL PRINTER PORT.
2.7.4 AT <PIT>, TYPE "OP MA" AND <CR>.
2.7.5 AT <PIT>, TYPE "TE -9 -10" AND <CR>.
2.7.6 TO START THE TEST, TYPE "RUN" AND <CR>.
2.7.7 WHEN THE TEST HAS FINISHED, THE NUMBER OF PASSES COMPLETED AND THE
NUMBER OF FAILURES WILL BE DISPLAYED. THE TEST SHOULD RUN WITH NO
ERRORS.
2.8 SCC
2.8.1 AT THE <PIT> PROMPT, TYPE "LOAD SCC" AND CR.
2.8.2 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY THE
PROMPT <SCC>.
2.8.3 TO START THE TEST, TYPE "RUN" AND CR.
2.8.4 VERIFY THAT A PROPER PATTERN IS DISPLAYED ON THE SCC1 TERMINAL.
2.8.5 WHEN THE TEST HAS FINISHED, THE NUMBER OF PASSES COMPLETED AND THE
NUMBER OF FAILURES WILL BE DISPLAYED ON THE SCC0 VIDEO TERMINAL.
THE TEST SHOULD RUN WITH NO ERRORS.
2.9 CACHE
2.9.1 AT THE <SCC> PROMPT, TYPE "LOAD CACHE" AND <CR>.
2.9.2 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY THE
PROMPT <CACHE>.
2.9.3 TO START THE TEST, TYPE "RUN" AND <CR>.
2.9.4 WHEN THE TEST HAS FINISHED, THE NUMBER OF PASSES COMPLETED AND THE
NUMBER OF FAILURES WILL BE DISPLAYED. THE TEST SHOULD RUN WITH NO
ERRORS.
2.10 RESERVED
2.11 SIT - (903593-001 ASSEMBLY ONLY)
2.11.1 WHEN PROMPTED <CACHE>, TYPE "LO SIT" AND <CR>.
2.11.2 VERIFY THAT THE PROGRAM LOADS AND DISPLAYS A LIST OF THE
SUBSYSTEMS PRESENT.
2.11.3 WHEN PROMPTED <SIT>, TYPE "RUN" AND <CR>.
2.11.4 THE TEST WILL BEGIN TO RUN. VERIFY THAT EVERY 15 TO 20 SECONDS
A STATUS UPDATE WILL BE DISPLAYED SHOWING THE ELAPSED TEST TIME
AND THE STATUS OF EACH RUNNING TASK.
2.11.5 VERIFY THAT ALL TASKS ARE RUNNING.
2.11.6 VERIFY THAT THE TEST RUNS ERROR FREE FOR THE REQUIRED LENGTH OF
TIME. ACCUMULATED ERRORS ARE DISPLAYED IN THE TWO RIGHT HAND
COLUMNS OF THE NEWS UPDATE.
2.11.7 WHEN THE TEST HAS COMPLETED, PRESS THE ESCAPE KEY.
2.11.8 WHEN PROMPTED <SIT>, TYPE "SHUT" AND <CR>.
2.11.9 WHEN THE BOOT MENU IS DISPLAYED, TYPE "4" AND <CR> TO POWER DOWN
THE SYSTEM.
2.12 SIT - (903631-001 ASSEMBLY ONLY)
2.12.1 IF THE SYSTEM HAS BEEN RUNNING FROM A PREVIOUS TEST, POWER THE
SYSTEM DOWN.
2.12.2 VERIFY THAT THE TEST SYSTEM POWER SUPPLY IS NOT PLUGGED INTO AN
AC POWER SOURCE.
2.12.3 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
2.12.4 CABLE THE KEYBOARD TO THE TERMINAL.
2.12.5 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
2.12.6 CONNECT THE SYSTEM POWER SUPPLY CABLE FROM THE POWER SUPPLY TO
THE WINCHESTER DISK DRIVE.
2.12.7 CABLE THE BUS AND RADIAL CABLES FROM THE WDD CONTROLLER TO THE
WDD.
2.12.8 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM
SO THAT 2 AND 9 ARE ON AND THE REST ARE OFF.
2.12.9 REMOVE THE PHOENIX BOOT PROMS FROM LOCATION 7H & 9H OF THE CMB
IN THE TEST SYSTEM AND REPLACE THEM WITH CONDOR TEST PROMS #1 &
#0 RESPECTIVELY.
2.12.10 SET THE ADDRESS SWITCHES ON BOTH EWAY CONTROLLERS AS SHOWN IN
TABLE 1 BELOW.
TABLE 1 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |10 | SW POSITION
EWAY |---|---|---|---|---|---|---|---|---|---|
X=ON | X | | X | | | | | X | X | X | BOARD 0
2.12.11 SET THE ADDRESS SWITCHES AND JUMPERS ON THE EIA PCBA AS SHOWN IN
TABLE 2 BELOW.
TABLE 2 | 1 | 2 | 3 | 4 | SW POSITION JMP 1 CONNECT 1 TO 2
EIA |---|---|---|---|
X=ON | | X | | X |
2.12.12 SET THE ADDRESS SWITCHES AND JUMPERS ON THE EIB PCBA AS SHOWN IN
TABLE 3 BELOW.
TABLE 3 | 1 | 2 | 3 | 4 | SW POSITION JMP 1 NO CONNECTION
EIB |---|---|---|---| JMP 2 CONNECT 1 TO 2
X=ON | | X | | X |
2.12.13 INSTALL A PHOENIX POWER SUPPLY ON TO THE EIB POWER CONNECTOR.
2.12.14 INSTALL ONE EWAY CONTROLLER ON TO THE CMB BUS CONNECTORS.
2.12.15 INSTALL THE OTHER EWAY CONTROLLER ON TO THE EIB BUS CONNECTORS.
2.12.16 INSTALL THE EIA PCBA ON TO THE CMB BUS CONNECTOR STACK.
2.12.17 INSTALL BOTH BUSS EXPANSION CABLES BETWEEN THE EIA AND EIB.
2.12.18 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
2.12.19 CONNECT THE TEST SYSTEM (TWO POWER SUPPLIES) TO A PROPER POWER
SOURCE.
2.12.20 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
2.12.21 PLACE BOTH OF THE SYSTEMS' POWER SWITCHS IN THE ON POSITION.
2.12.22 WHEN PROMPTED <MDS>, TYPE "shut" AND <CR>.
2.12.23 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
2.12.24 WHEN PROMPTED "BOOT DEVICE:", TYPE "wd" AND <CR>.
2.12.25 WHEN PROMPTED "SYSTEM FILE:", TYPE "diag" AND <CR>.
2.12.26 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY
"BOOTING FROM WD0......." AND THEN "BOOT COMPLETE".
2.12.27 WHEN THE TERMINAL DISPLAYS "BOOT COMPLETE" AND THE EXECUTIVE
PROMPT "<EXEC>", TYPE "LOAD EIAB" AND <CR>.
2.12.28 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY
THE BOARDS PRESENT IN THE SYSTEM. VERIFY THAT THE DISPLAY
MATCHES THE DESIRED CONFIGURATION.
2.12.29 TO START THE TEST, TYPE "RUN" AND <CR>. WHEN THE TEST HAS
FINISHED, THE NUMBER OF PASSES COMPLETED AND THE NUMBER OF
FAILURES WILL BE DISPLAYED. THE TEST SHOULD RUN WITH NO ERRORS.
2.12.30 WHEN PROMPTED <EIAB>, TYPE "LO SIT" AND <CR>.
2.12.31 VERIFY THAT THE PROGRAM LOADS AND DISPLAYS A LIST OF THE
SUBSYSTEMS PRESENT.
2.12.32 WHEN PROMPTED <SIT>, TYPE "RUN" AND <CR>.
2.12.33 THE TEST WILL BEGIN TO RUN. VERIFY THAT EVERY 15 TO 20 SECONDS
A STATUS UPDATE WILL BE DISPLAYED SHOWING THE ELAPSED TEST TIME
AND THE STATUS OF EACH RUNNING TASK.
2.12.34 VERIFY THAT ALL TASKS ARE RUNNING.
NOTE: THE EWAY ON THE CMB IS DESIGNATED 'EW0' AND THE EWAY ON
THE EIB IS DESIGNATED 'xEW0'.
2.12.35 VERIFY THAT THE TEST RUNS ERROR FREE FOR THE REQUIRED LENGTH OF
TIME. ACCUMULATED ERRORS ARE DISPLAYED IN THE TWO RIGHT HAND
COLUMNS OF THE NEWS UPDATE.
2.12.36 WHEN THE TEST HAS COMPLETED, PRESS THE ESCAPE KEY.
2.12.37 WHEN PROMPTED <SIT>, TYPE "SHUT" AND <CR>.
2.12.38 WHEN THE BOOT MENU IS DISPLAYED, TYPE "4" AND <CR> TO POWER DOWN
THE SYSTEM.
2.13 INSTALL TEST SSN
2.13.1 REMOVE THE SOCKETED INTEGRATED CIRCUIT AT LOCATION 20F ON THE CMB
AND REPLACE IT WITH THE "SSN TEST IC".
2.13.2 INSTALL AN "SSN" TAPE INTO THE STREAMER TAPE DRIVE.
2.13.3 TURN ON THE SYSTEM POWER AND AT THE BOOT MENU ENTER "2" AND <CR>
TO SELECT ALT-LOAD.
2.13.4 WHEN PROMPTED "BOOT DEVICE:", TYPE "cs" AND <CR>.
2.13.5 WHEN PROMPTED "SYSTEM FILE:", TYPE "ssn" AND <CR>.
2.13.6 THE TERMINAL WILL DISPLAY "BOOTING FROM CS0......." AND THEN
"BOOT COMPLETE" AND THE EXISTING SYSTEM SERIAL NUMBER.
2.13.7 WHEN PROMPTED "NEW SERIAL NUMBER: ", TYPE IN THE TEST SSN IN THE
FORM "2500/3000/4000-81000" FOLLOWED BY A <CR>. THEN TYPE OS
LEVEL.
2.13.8 WHEN THE INSTALLATION IS COMPLETE AND THE BOOT MENU IS DISPLAYED,
ENTER "4" AND <CR> TO POWER DOWN THE SYSTEM.
2.13.9 WHEN THE SYSTEM POWER IS OFF, REPLACE THE ORIGINAL IC AT LOCATION
20F ON THE CMB.
* * DO NOT SHIP THE SECURITY IC * *
2.13.10 TURN ON THE SYSTEM AND OBSERVE THE SELFTEST TO VERIFY THAT THE
SYSTEM SERIAL NUMBER DISPLAYED IS CORRECT.
2.14 MINIQ/OS
* CAUTION: DO NOT DISCONNECT POWER OR RESET SYSTEM WHEN OPERATING FROM A
HARD DISK.
* ONCE THE OS IS LOADED, THE CASE OF THE ENTRIES IS CRITICAL. TYPE ONLY
UPPER OR LOWER CASE CHARACTERS AS SHOWN IN THIS PROCEDURE.
2.14.1 CONNECT A WDD, LOADED WITH THE LATEST OS, AND A WDD CONTROLLER PCBA
TO THE CMB UNDER TEST.
2.14.2 TURN ON THE SYSTEM POWER.
2.14.3 WHEN THE BOOT MENU IS DISPLAYED, TYPE "1" AND <CR> TO BOOT.
2.14.4 VERIFY THAT THE SYSTEM BOOTS FROM WD00
2.14.5 WHEN PROMPTED "UPDATE CLOCK" DEPRESS <CR>.
2.14.6 WHEN PROMPTED <ADMIN>, DEPRESS THE CONTROL AND D KEYS TOGETHER.
2.14.7 WHEN PROMPTED "SINGLE, MULTI OR SHUTDOWN", TYPE "multi" AND <CR>.
2.14.8 VERIFY THAT THE SYSTEM ADVANCES TO MULTI USER MODE AND DISPLAYS THE
MAI3000 LOGO.
2.14.9 MOVE TO THE TERMINAL THAT IS CONNECTED TO THE SCC1 PORT ON THE CMB.
2.14.10 PRESS THE ESCAPE KEY TO DISPLAY THE LOGON LOGO.
2.14.11 WHEN PROMPTED "ACCOUNT NAME", TYPE "admin" AND <CR>.
2.14.12 WHEN PROMPTED <ADMIN>, TYPE "miniq" AND <CR>.
2.14.13 WHEN THE MINIQ MENU IS DISPLAYED, TYPE "1" AND <CR> TO SELECT 5
MINUTES RUNNING TIME.
2.14.14 OBSERVE THAT THE TEST BEGINS TO RUN AND THAT THE ELAPSED TEST TIME
IS DISPLAYED. (A FAILURE WILL BE INDICATED BY THE DISPLAY STOPPING)
2.14.15 WHEN THE TEST HAS RUN FOR THE SPECIFIED LENGTH OF TIME, THE PROGRAM
WILL STOP AND DISPLAY THE TIME THAT THE TEST STARTED AND THE TIME
THE TEST STOPPED.
2.14.16 WHEN PROMPTED "PRESS <RETURN> TO CONTINUE", PRESS THE <CR>.
2.14.17 WHEN PROMPTED <ADMIN>, DEPRESS THE CONTROL AND D KEYS TOGETHER.
2.14.18 MOVE BACK TO THE TERMINAL THAT IS CONNECTED TO THE SCC0 PORT.
2.14.19 AT THE CONSOLE TERMINAL, TYPE "shutdown -- -1" AND <CR>.
2.14.20 VERIFY THAT THE SYSTEM DISPLAYS SHUTTING DOWN IN 15 SECONDS AND
ADVANCES TO SINGLE USER MODE.
2.14.21 WHEN PROMPTED <ADMIN>, DEPRESS THE CONTROL AND D KEYS TOGETHER.
2.14.22 WHEN PROMPTED "SINGLE, MULTI, SHUTDOWN OR POWERDOWN", TYPE
"shutdown" AND <CR>.
2.14.24 WHEN "SYSTEM SHUTDOWN" IS DISPLAYED, TURN OFF THE SYSTEM POWER.
2.15 REMOVE TEST SSN
2.15.1 REMOVE THE SOCKETED INTEGRATED CIRCUIT AT LOCATION 20F ON THE CMB
AND REPLACE IT WITH THE "SSN TEST IC".
2.15.2 INSTALL AN "SSN" TAPE INTO THE STREAMER TAPE DRIVE.
2.15.3 TURN ON THE SYSTEM POWER AND AT THE BOOT MENU ENTER "2" AND <CR>
TO SELECT ALT-LOAD.
2.15.4 WHEN PROMPTED "BOOT DEVICE:", TYPE "cs" AND <CR>.
2.15.5 WHEN PROMPTED "SYSTEM FILE:", TYPE "ssn" AND <CR>.
2.15.6 THE TERMINAL WILL DISPLAY "BOOTING FROM CS0......." AND THEN
"BOOT COMPLETE" AND THE EXISTING SYSTEM SERIAL NUMBER.
2.15.7 WHEN PROMPTED "NEW SERIAL NUMBER: ", TYPE IN THE NULL SSN IN THE
FORM "2500/3000/4000-99999" FOLLOWED BY A <CR>.
2.15.8 WHEN THE INSTALLATION IS COMPLETE AND THE BOOT MENU IS DISPLAYED,
ENTER "4" AND <CR> TO POWER DOWN THE SYSTEM.
2.15.9 WHEN THE SYSTEM POWER IS OFF, REPLACE THE ORIGINAL IC AT LOCATION
20F ON THE CMB.
* * DO NOT SHIP THE SECURITY IC * *
2.15.10 TURN ON THE SYSTEM AND OBSERVE THE SELFTEST TO VERIFY THAT THE
SYSTEM SERIAL NUMBER DISPLAYED IS CORRECT.
2.15.11 WHEN IT HAS BEEN VERIFIED THAT THE TEST SYSTEM SERIAL NUMBER HAS
BEEN REMOVED, TURN OFF THE SYSTEM POWER.
3.1 EQUIPMENT REQUIRED
3.1.1 A PHOENIX SYSTEM WHICH INCLUDES A 903496-002 PCBA (SECOND DISK
CONTROLLER).
3.1.2 A 5 1/4" WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC
TEST PROGRAMS AND MATING INTERFACE CABLES.
3.1.3 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
3.2 SETUP
3.2.1 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
3.2.2 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
3.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
3.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
3.2.5 CONNECT THE CAPTIVE SECOND DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.
3.2.6 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0 AND
CONNECT IT TO THE SECOND DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
3.2.7 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM SO
THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
3.2.8 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
3.2.9 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
3.2.10 SET THE ADDRESS SWITCHES ON ALL PCBA(S) TO BE TESTED AS SHOWN IN
TABLE 1 BELOW. THE SETTINGS SHOULD START AT ADDRESS 000000 AND
PROGRESS UPWARDS IN CONSECUTIVE ORDER WITH NO GAPS.
TABLE 1 MEMORY ADDRESS DIP SWITCH SETTINGS 1MB MEMORY BOARDS
-----------------
ADDRESS SWITCH SETTING OF THE 1MB & 4MB MEMORY BOARDS IS KEYED TO THE
ACTUAL MEMORY ADDRESS RATHER THAN MEMORY BOARD NUMBER.
WHEN MIXING 1MB & 4 MB MEMORY BOARDS, ADDRESS THE 4MB BOARDS FIRST (AT THE
LOWEST MEMORY ADDRESS) THEN THE 1MB BOARDS AT THE HIGHER ADDRESSES.
1MB | MEMORY ADDRESS | SWITCH POSITION |
MEMORY BOARDS | FROM TO TO | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|--------|--------|---|---|---|---|---|---|---|---|
| 0 MB | 1 MB | X | X | X | X | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 1 MB | 2 MB | | X | X | X | X | X | X | X |
X=ON |--------|--------|---|---|---|---|---|---|---|---|
POSITION | 2 MB | 3 MB | X | | X | X | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 3 MB | 4 MB | | | X | X | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 4 MB | 5 MB | X | X | | X | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 5 MB | 6 MB | | X | | X | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 6 MB | 7 MB | X | | | X | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 7 MB | 8 MB | | | | X | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 8 MB | 9 MB | X | X | X | | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 9 MB | 10 MB | | X | X | | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 10 MB | 11 MB | X | | X | | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 11 MB | 12 MB | | | X | | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 12 MB | 13 MB | X | X | | | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 13 MB | 14 MB | | X | | | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 14 MB | 15 MB | X | | | | X | X | X | X |
|--------|--------|---|---|---|---|---|---|---|---|
| 15 MB | 16 MB | | | | | X | X | X | X |
4MB | MEMORY ADDRESS | SWITCH POSITION |
MEMORY BOARDS | FROM | TO | 1 | 2 | 3 | 4 | 5 | 6 |
|--------|--------|---|---|---|---|---|---|
| 0MB | 4MB | X | X | X | X | X | X |
|--------|--------|---|---|---|---|---|---|
| 4MB | 8MB | | X | X | X | X | X |
X=ON |--------|--------|---|---|---|---|---|---|
POSITION | 8MB | 12MB | X | | X | X | X | X |
|--------|--------|---|---|---|---|---|---|
| 12MB | 16MB | | | X | X | X | X |
|--------|--------|---|---|---|---|---|---|
| 16MB | 20MB | X | X | | X | X | X |
|--------|--------|---|---|---|---|---|---|
| 20MB | 24MB | | X | | X | X | X |
3.3 ACCEPTANCE CRITERIA
3.3.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF THE
SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER BOTH OF
THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
3.3.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
3.4 TEST
NOTE: FROM 1 TO 6 MEMORY BOARDS MAY BE STACKED AND TESTED AT THE SAME
TIME. THE DIAGNOSTIC PROGRAM WILL AUTOSIZE THE MEMORY STACK AND TEST ALL
BOARDS PRESENT. EACH BOARD MUST HAVE A SEPARATE ADDRESS STARTING WITH
000000 AND PROGRESS UPWARDS IN CONSECUTIVE ORDER WITH NO GAPS.
3.4.1 CONNECT THE MEMORY PCBA(S) TO BE TESTED TO THE CMB MEMORY BUS
CONNECTOR.
3.4.2 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
3.4.3 WHEN PROMPTED <MDS>, TYPE "SHUT" AND <CR>.
3.4.4 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
3.4.5 WHEN PROMPTED "BOOT DEVICE:", TYPE "WD2" AND <CR>.
3.4.6 WHEN PROMPTED "SYSTEM FILE:", TYPE "DIAG" AND <CR>.
3.4.7 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY "BOOTING
......." AND THEN "BOOT COMPLETE".
3.4.8 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
3.4.9 WHEN THE TERMINAL DISPLAYS <EXEC>, TYPE "LOAD2 MEMORY" AND <CR>.
3.4.10 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY A
MEMORY CONFIGURATION SYNOPSIS. THE DISPLAY WILL LIST THE START AND
STOP ADDRESSES FOR THE MAXIMUM MEMORY CONFIGURATION IN 1M BYTE
INCREMENTS. OPPOSITE EACH INCREMENT WILL BE EITHER AN 00 OR FF
DESIGNATION. AN FF INDICATES THE PRESENCE OF THAT INCREMENT AND AN
00 REPRESENTS THE ABSENCE OF THAT INCREMENT. VERIFY THAT THE
DISPLAY MATCHES THE ACTUAL AMOUNT OF MEMORY PRESENT. ALSO VERIFY
THAT THE ADRESSES PRESENT (FF) START AT 000000 AND THAT THERE ARE
NO GAPS.
3.4.11 WHEN PROMPTED MEMORY>, TYPE "TE 0 1-10" AND <CR>.
3.4.12 TO START THE TEST, TYPE "RUN" AND CR.
3.4.13 WHEN THE TEST HAS FINISHED, THE NUMBER OF PASSES COMPLETED AND THE
NUMBER OF FAILURES WILL BE DISPLAYED. THE TEST SHOULD RUN WITH NO
ERRORS.
3.4.14 WHEN ALL TESTING HAS BEEN COMPLETED, TURN OFF THE SYSTEM POWER.
4.1 EQUIPMENT REQUIRED
4.1.1 A PHOENIX SYSTEM WHICH INCLUDES AT LEAST 1 MB OF MEMORY AND A
903496-002 PCBA (SECOND DISK CONTROLLER).
4.1.2 A 5 1/4" WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC
TEST PROGRAMS AND MATING INTERFACE CABLES.
4.1.3 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
4.1.4 A WDD LOADED WITH AN UP TO DATE SET OF PHOENIX DIAGNOSTICS.
4.1.5 TWO 8-WAY OCTOPUS CABLES.
4.1.6 FOUR 8-WAY LOOPBACK CABLES. (P/N 907530-001)
4.2 SETUP
4.2.1 VERIFY YHAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
4.2.2 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
4.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
4.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
4.2.5 CONNECT THE CAPTIVE SECOND DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.
4.2.6 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0 AND
CONNECT IT TO THE SECOND DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
4.2.7 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM SO
THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
4.2.8 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
4.2.9 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
4.2.10 SET THE ADDRESS SWITCHES AND JUMPERS ON ALL PCBA(S) TO BE TESTED AS
SHOWN IN TABLES 1 AND 2 BELOW.
TABLE 1 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |10 | SW POSITION
|---|---|---|---|---|---|---|---|---|---|
SW1 ADDRESS | X | | X | | | | | X | X | X | BOARD 1
SWITCH SETTINGS |---|---|---|---|---|---|---|---|---|---|
| | | X | | | | X | X | X | X | BOARD 2
X=ON POSITION |---|---|---|---|---|---|---|---|---|---|
| X | X | | | | X | | X | X | X | BOARD 3
|---|---|---|---|---|---|---|---|---|---|
| | X | | | | X | X | X | X | X | BOARD 4
|---|---|---|---|---|---|---|---|---|---|
| X | | | | X | | | X | X | X | BOARD 5
|---|---|---|---|---|---|---|---|---|---|
| | X | X | | X | | X | X | X | X | BOARD 6
TABLE 2 JUMPER SETTINGS
JUMPER CONNECT PINS
------ ------------
JMP A 1 TO 2
JMP B 2 TO 3
JMP C NC
JMP D 1 TO 2
PGM 0-7 1 TO 3
PGM 0-7 2 TO 4
PGM 0-7 5 TO 6
PGM 0-7 7 TO 8
PGM 0-7 9 TO 11
PGM 0-7 10 TO 12
PGM 0-7 13 TO 15
PGM 0-7 14 TO 16
4.3 ACCEPTANCE CRITERIA
4.3.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF THE
SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER BOTH OF
THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
4.3.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
4.4 TEST
NOTE: FROM 1 TO 4 8-WAY BOARDS MAY BE STACKED AND TESTED AT THE SAME
TIME. THE DIAGNOSTIC PROGRAM WILL AUTOSIZE THE 8-WAY'S AND TEST ALL BOARDS
PRESENT. EACH BOARD MUST HAVE A SEPARATE ADDRESS STARTING WITH 0 AND THE
ADDRESSES MUST BE CONTINUOUS WITH NO GAPS.
4.4.1 CONNECT THE PCBA(S) TO BE TESTED TO THE CMB BUS CONNECTORS.
4.4.2 CONNECT TWO 8-WAY OCTOPUS CABLES TO THE OUTPUT CONNECTORS ON THE
PCBA'S UNDER TEST.
4.4.3 CONNECT ONE 8-WAY LOOPBACK CABLE FROM PORT A TO PORT B AND ANOTHER
LOOPBACK CABLE FROM PORT C TO PORT D OF THE FIRST 8-WAY OCTOPUS
CABLE.
4.4.4 CONNECT ANOTHER PAIR OF 8-WAY LOOPBACK CABLES THE SECOND 8-WAY
OCTOPUS CABLE.
4.4.5 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
4.4.6 WHEN PROMPTED <MDS>, TYPE "SHUT" AND <CR>.
4.4.7 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
4.4.8 WHEN PROMPTED "BOOT DEVICE:", TYPE "WD2" AND <CR>.
4.4.9 WHEN PROMPTED "SYSTEM FILE:", TYPE "DIAG" AND <CR>.
4.4.10 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY "BOOTING
......." AND THEN "BOOT COMPLETE".
4.4.11 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
4.4.12 WHEN THE TERMINAL DISPLAYS "BOOT COMPLETE" AND THE EXECUTIVE PROMPT
"<EXEC>", TYPE "LOAD2 EWAY" AND <CR>.
4.4.13 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY THE
ADDRESSES OF THE 8-WAY BOARDS PRESENT. VERIFY THAT THE DISPLAY
MATCHES THE DESIRED CONFIGURATION.
4.4.14 WHEN PROMPTED <EWAY>, TYPE "OP MA" AND <CR>.
4.4.15 TO START THE TEST, TYPE "RUN" AND <CR>. WHEN THE TEST HAS FINISHED,
THE NUMBER OF PASSES COMPLETED AND THE NUMBER OF FAILURES WILL BE
DISPLAYED. THE TEST SHOULD RUN WITH NO ERRORS.
4.4.16 WHEN ALL TESTING HAS BEEN COMPLETED, TURN OFF THE SYSTEM POWER.
5.1 EQUIPMENT REQUIRED
5.1.1 A PHOENIX SYSTEM WHICH INCLUDES AT LEAST 1 MB OF MEMORY AND A
903496-002 PCBA (SECOND DISK CONTROLLER).
5.1.2 A 5 1/4" WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC
TEST PROGRAMS AND MATING INTERFACE CABLES.
5.1.3 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
5.1.4 A CAPTIVE LAN PCBA AND LAN TEST CABLE.
5.2 SETUP
5.2.1 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
5.2.2 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
5.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
5.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
5.2.5 CONNECT THE CAPTIVE SECOND DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.
5.2.6 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0 AND
CONNECT IT TO THE SECOND DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
5.2.7 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM SO
THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
5.2.8 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
5.2.9 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
5.2.10 CONNECT THE CAPTIVE LAN PCBA TO THE CMB BUS CONNECTORS.
5.2.11 SET THE CAPTIVE LAN'S SWITCHES AS SHOWN IN TABLE 1.
5.2.12 SET THE ADDRESS SWITCHES ON ALL PCBA(S) TO BE TESTED AS SHOWN IN
TABLE 1 BELOW.
TABLE 1 X=ON POSITION
POSITION
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|
| | | | | | | | | SW1 OF LAN UNDER TEST
|---|---|---|---|---|---|---|---|
| | | | X | X | | X | | SW2 OF LAN UNDER TEST
|---|---|---|---|---|---|---|---|
| X | | | | | | | X | SW1 OF CAPTIVE LAN
|---|---|---|---|---|---|---|---|
| | | | X | | | | X | SW2 OF CAPTIVE LAN
5.3 ACCEPTANCE CRITERIA
5.3.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF THE
SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER BOTH OF
THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
5.3.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
5.4 TEST
5.4.1 CONNECT THE LAN PCBA TO BE TESTED TO THE CAPTIVE LAN'S BUS
CONNECTORS.
5.4.2 CONNECT THE LAN TEST CABLE FROM THE CAPTIVE LAN TO THE LAN UNDER
TEST.
5.4.3 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
5.4.4 WHEN PROMPTED <MDS>, TYPE "SHUT" AND <CR>.
5.4.5 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
5.4.6 WHEN PROMPTED "BOOT DEVICE:", TYPE "WD2" AND <CR>.
5.4.7 WHEN PROMPTED "SYSTEM FILE:", TYPE "DIAG" AND <CR>.
5.4.8 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY "BOOTING
......." AND THEN "BOOT COMPLETE".
5.4.9 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
5.4.10 WHEN THE TERMINAL DISPLAYS "BOOT COMPLETE" AND THE EXECUTIVE PROMPT
"<EXEC>", TYPE "LOAD2 LAN" AND <CR>.
5.4.11 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY THE
ADDRESSES OF THE LAN BOARDS PRESENT AND THEIR LAN NETWORK
ADDRESSES. VERIFY THAT THE DISPLAY MATCHES THE DESIRED
CONFIGURATION.
5.4.12 TO START THE TEST, TYPE "RUN" AND CR. WHEN THE TEST HAS FINISHED,
THE NUMBER OF PASSES COMPLETED AND THE NUMBER OF FAILURES WILL BE
DISPLAYED. THE TEST SHOULD RUN WITH NO ERRORS.
5.4.13 WHEN ALL TESTING HAS BEEN COMPLETED, TURN OFF THE SYSTEM POWER.
6.1.1 A PHOENIX SYSTEM WHICH INCLUDES AT LEAST 1 MB OF MEMORY AND A
903496-002 PCBA (SECOND DISK CONTROLLER).
6.1.2 A 5 1/4" WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC
TEST PROGRAMS AND MATING INTERFACE CABLES.
6.1.3 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
6.1.4 A 5 1/4" STREAMER TAPE DRIVE WITH MATING CABLE AND A BLANK TEST TAPE
CARTRIDGE.
6.2 SETUP
6.2.1 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
6.2.2 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
6.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
6.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
6.2.5 CONNECT THE CAPTIVE SECOND DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.
6.2.6 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0 AND
CONNECT IT TO THE SECOND DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
6.2.7 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM SO
THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
6.2.8 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
6.2.9 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
6.2.10 SET THE ADDRESS SWITCHES ON ALL PCBA(S) TO BE TESTED AS SHOWN IN
TABLE 1 BELOW.
TABLE 1
X=ON POSITION
SW1 POSITION
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|
| X | X | X | X | | | | X |
6.3 ACCEPTANCE CRITERIA
6.3.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF THE
SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER BOTH OF
THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
6.3.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
6.4 TEST
6.4.1 CONNECT THE MTC PCBA TO BE TESTED TO THE CMB BUS CONNECTORS
6.4.2 CONNECT A STREAMER TAPE DRIVE TO THE PCBA UNDER TEST WITH AN
APPROPRIATE CABLE.
6.4.3 INSTALL A BLANK TEST TAPE INTO THE STREAMER TAPE DRIVE.
6.4.4 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
6.4.5 WHEN PROMPTED <MDS>, TYPE "SHUT" AND <CR>.
6.4.6 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
6.4.7 WHEN PROMPTED "BOOT DEVICE:", TYPE "WD2" AND <CR>.
6.4.8 WHEN PROMPTED "SYSTEM FILE:", TYPE "DIAG" AND <CR>.
6.4.9 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY "BOOTING
......." AND THEN "BOOT COMPLETE".
6.4.10 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
6.4.11 WHEN THE TERMINAL DISPLAYS "BOOT COMPLETE" AND THE EXECUTIVE PROMPT
"<EXEC>", TYPE "LOAD2 MCS" AND <CR>.
6.4.12 TO START THE TEST, TYPE "RUN" AND <CR>.
6.4.13 WHEN THE TEST HAS FINISHED, THE DISPLAY WILL INDICATE THE NUMBER OF
PASSES AND THE NUMBER OF ERRORS. THE TEST SHOULD RUN WITH NO
ERRORS.
6.4.14 WHEN ALL TESTING HAS BEEN COMPLETED, TURN OFF THE SYSTEM POWER.
7.1 EQUIPMENT REQUIRED
7.1.1 A PHOENIX SYSTEM WHICH INCLUDES AT LEAST 1 MB OF MEMORY AND A
903496-002 PCBA (SECOND DISK CONTROLLER).
7.1.2 ONE 5 1/4" WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC
TESTS AND MATING INTERFACE CABLES.
7.1.3 TWO 5 1/4" WINCHESTER DISK DRIVES WITH MATING CABLES.
7.1.4 AN OSCILOSCOPE CAPABLE OF MEASURING 10NS.
7.1.5 A FREQUENCY COUNTER CAPABLE OF MEASURING 10MHZ.
7.1.6 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
7.2 SETUP
7.2.1 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
7.2.2 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
7.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
7.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
7.2.5 CONNECT THE MCS PCBA TO THE CMB BUS CONNECTORS.
7.2.6 CONNECT A STREAMER TAPE DRIVE TO THE MCS PCBA WITH AN MCS INTERFACE
CABLE.
7.2.7 CONNECT THE CAPTIVE SECOND DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.
7.2.8 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0 AND
CONNECT IT TO THE SECOND DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
7.2.9 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM SO
THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
7.2.10 SET THE JUMPERS AND SWITCHES ON ALL PCBAS TO BE TESTED AS SHOWN
IN TABLES 1-A OR 1-B BELOW:
7.2.11 CONNECT THE DISK CONTROLLER PCBAS TO BE TESTED TO THE TOP OF THE
CMB BUS CONNECTORS.
7.2.12 ADDRESS THE TWO SCRATCH DISK DRIVES AS 0 AND 1 AND CONNECT TO THE
PCBA TO BE TESTED WITH THE WDD INTERFACE CABLES.
7.2.13 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
TABLE 1-A SINGLE BOARD DISK CONTROLLER JUMPERS
ON BOARD #1 (903496-001) CONNECT JUMPER AT JMP A FROM 1 TO 2 AS SHOWN:
-------------------
| --------- |
| | O O | O |
| --------- |
-------------------
1 2 3
ON BOARD #2 (903496-002) CONNECT JUMPER AT JMP A FROM 2 TO 3 AS SHOWN:
-------------------
| --------- |
| O | O O | |
| --------- |
-------------------
1 2 3
-----------------
| --- |
| | O | O O | 1 SET JUMP B & JUMP C TO
JMP B | | | | MATCH THE DRIVE TYPES
DRIVE 0 | | O | O O | 2 INSTALLED. (IN THE
| --- | SAMPLE SHOWN, DRIVE 0
|-----------------| IS SET FOR A MAXTOR OR
| --- | A MICROPOLIS AND
| O | O | O | 1 DRIVE 1 IS SET FOR A
JMP C | | | | RODIME.)
DRIVE 1 | O | O | O | 2
| --- |
-----------------
A B C
^ ^ ^
| | ---------- NOT USED
| |
MAXTOR & MICROPOLIS DRIVES -- --------------- RODIME DRIVES
TABLE 1-B 2 BOARD DISK CONTROLLER JUMPER AND SWITCH SETTING
X=ON POSITION
SW1 POSITION
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|
| | | | X | X | X | X | X |
|---|---|---|---|---|---|---|---|
SET ADAPTEC JUMPER (DEPENDING ON THE TYPE OF DRIVES INSTALLED)
CONNECT JUMPER DRIVE TYPE
============== ============================
FROM TO DRIVE 0 DRIVE 1
---- -- ------- -------
R T RODIME NONE
R T RODIME RODIME
R U RODIME MAXTOR/MICROPOLIS
R U MAXTOR/MICROPOLIS NONE
R U MAXTOR/MICROPOLIS MAXTOR/MICROPOLIS
7.2.14 ADDRESS THE TWO DISK DRIVES AS DRIVE 0 AND 1 PER TABLE 2 BELOW.
TABLE 2 WDD ADDRESS SETTINGS
TO SET THE RODIME DRIVES, PLACE PINS IN THE
HOOKS AS SHOWN BELOW:
o o o o o o
___ ___ ___ ___ ___ ___ ___ ___
| | | | | | | o | | | | | | o | | |
| | | | | | | |
| | | | | | | |
------------------------- -------------------------
DRIVE 0 SETTING DRIVE 1 SETTING
TO SET THE MAXTOR DRIVES, PLACE JUMPERS
AS SHOWN BELOW:
______________________ ______________________
| | | | ---- | | | ---- |
| | | | | | | | | | | |
| | | | ---- | | | ---- |
| | | | | | | | | | | |
DRIVE 0 SETTING DRIVE 1 SETTING
TO SET THE MICROPOLIS DRIVES, PLACE JUMPERS
AS SHOWN BELOW:
_ _ _ _ _ _
| | | | || || | | | | | | | || |
| | | | || || | | | | | | | || |
| | | |_||_||_| | | |_| | |_||_|
| | | | | | | | | | | |
---------------------- ----------------------
DRIVE 0 SETTING DRIVE 1 SETTING
7.2.15 CONNECT THE PCBAS TO BE TESTED TO THE CMB BUS CONNECTORS.
7.2.16 IF 2 BOARD CONTROLLER, CONNECT THE CABLES FROM THE BUS ADAPTER PCBA
TO THE ADAPTEK DISK CONTROLLER.
7.2.17 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
7.2.18 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
7.3 ADJUSTMENTS (1 BOARD CONTROLLERS ONLY)
7.3.1 WHEN THE SETUP HAS BEEN COMPLETED, TURN ON THE SYSTEM POWER
7.3.2 CONNECT A JUMPER LEAD FROM SIGNAL GROUND TO PINS 4 AND 12 OF THE
MC 3486 AT LOCATION 7M ON THE CONTROLLER UNDER TEST.
7.3.3 CONNECT A JUMPER LEAD FROM TP10 ON THE CMB TO PIN 3 OF THE IC AT
LOCATION 7B ON THE CONTROLLER.
7.3.4 CONNECT ONE OSCILOSCOPE PROBE TO PIN 4 OF THE IC AT LOCATION 7B ON
THE CONTROLLER AND ANOTHER PROBE TO PIN 3 OF THE SAME IC.
7.3.5 SET THE OSCILOSCOPE TO 50 NS PER DIVISION AND ADJUST POT R32 FOR A
WIDTH OF 250 NS +/-12.5 NS BETWEEN THE LEADING EDGE OF THE PULSE AT
7B-3 AND THE FALLING EDGE OF THE PULSE AT 7B-4 AS SHOWN.
NOTE: DO NOT MAKE ANY CONNECTIONS TO THE IC AT LOCATION 7C. ANY
CONNECTIONS TO THIS IC WILL DISTORT THE TRUE ADJUSTMENT.
| |
_____ |
| | |
7B-3 _________| |_________________ | _____
|
| |
| ____________________
| | |
7B-4 ________ | __| |______
|
| |
|<--250 NS +/- 12.5 NS-->|
7.3.6 CONNECT A JUMPER LEAD FROM SIGNAL GROUND TO PIN 2 OF THE
74LS240 AT LOCATION 6C ON THE CONTROLLER.
7.3.7 CONNECT A FREQUENCY COUNTER TO TP3 ON THE CONTROLLER.
7.3.8 ADJUST POT R19 FOR A VCO FREQUENCY OF 10 MHZ +/- 0.1 MHZ.
7.3.9 WHEN ALL ADJUSTMENTS HAVE BEEN COMPLETED, REMOVE ALL JUMPER LEADS
AND TURN OFF THE SYSTEM POWER.
7.4 TEST ACCEPTANCE CRITERIA
7.4.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF THE
SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER BOTH OF
THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
7.4.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
7.5 TEST
7.5.1 SET UP THE TEST SYSTEM AS DESCRIBED IN PARAGRAPH 7.1.
7.5.2 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
7.5.3 WHEN PROMPTED <MDS>, TYPE "SHUT" AND <CR>.
7.5.4 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
7.5.5 WHEN PROMPTED "BOOT DEVICE:", TYPE "WD2" AND <CR>.
7.5.6 WHEN PROMPTED "SYSTEM FILE:", TYPE "DIAG" AND <CR>.
7.5.7 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY "BOOTING
......." AND THEN "BOOT COMPLETE".
7.5.8 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
7.5.9 WHEN <EXEC> IS DISPLAYED, TYPE "LOAD2 DISK" AND <CR>.
7.5.10 WHEN THE PROGRAM IS LOADED AND THE <DISK> PROMPT APPEARS, TYPE
"WDC 0" AND <CR>.
7.5.11 WHEN THE <DISK> PROMPT APPEARS, TYPE "WRITEOK" AND <CR>.
7.5.12 WHEN PROMPTED <DISK>, TYPE "RUN" AND <CR>.
7.5.13 WHEN THE TEST HAS FINISHED, THE DISPLAY WILL INDICATE THE NUMBER OF
PASSES AND THE NUMBER OF ERRORS. THE TEST SHOULD RUN WITH NO
ERRORS.
7.5.14 WHEN ALL TESTING HAS BEEN COMPLETED, TURN OFF THE SYSTEM POWER.
8.1 EQUIPMENT REQUIRED
8.1.1 A PHOENIX SYSTEM WHICH INCLUDES AT LEAST 1 MB OF MEMORY AND A
903496-002 PCBA (SECOND DISK CONTROLLER).
8.1.2 A 5 1/4" WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC
TEST PROGRAMS AND MATING INTERFACE CABLES.
8.1.3 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
8.1.4 A 1/2" TAPE DRIVE WITH FORMATTER AND INTERFACE CABLE.
8.2 SET-UP
8.2.1 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
8.2.2 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
8.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
8.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
8.2.5 CONNECT THE CAPTIVE SECOND DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.
8.2.6 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0 AND
CONNECT IT TO THE SECOND DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
8.2.7 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM SO
THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
8.2.8 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
8.2.9 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
8.2.10 CONNECT THE FORMATTER CABLE 907840-001 TO P1 OF THE TAPE DRIVE.
8.2.11 CONNECT THE FORMATTER CABLE 907840-002 TO P2 OF THE TAPE DRIVE.
8.2.12 CONNECT THE TAPE DRIVE POWER CORD TO THE FEMALE POWER RECEPTACLE ON
THE FORMATTER.
8.2.13 SET THE ADDRESS SWITCHES ON THE BUS ADAPTERS TO BE TESTED AS SHOWN
BELOW:
SW1 POSITION
X=ON POSITION | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
|---|---|---|---|---|---|---|---|
| X | X | X | X | X | X | X | X |
8.2.14 CONNECT THE BUS ADAPTER TO BE TESTED TO THE CMB BUS CONNECTORS.
8.2.15 CONNECT THE FORMATTER INTERFACE CABLE BETWEEN THE FORMATTER AND THE
BUS ADAPTER UNDER TEST.
8.2.16 CONNECT THE FORMATTER TO A PROPER POWER SOURCE.
8.2.17 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
8.2.18 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
8.3 ACCEPTANCE CRITERIA
8.3.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF THE
SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER BOTH OF
THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
8.3.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
8.4 TEST
8.4.1 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
8.4.2 PLACE THE TAPE DRIVE'S POWER SWITCH IN THE ON POSITION.
8.4.3 VERIFY THAT THE POWER SWITCHES ON THE FORMATTER AND TAPE DRIVE ARE
NOT LIT.
8.4.4 PLACE THE FORMATTER'S POWER SWITCH IN THE ON POSITION.
8.4.5 VERIFY THAT THE POWER SWITCHES ON THE FORMATTER AND TAPE DRIVE ARE
LIT NOW.
8.4.6 INSTALL A WRITE ENABLE RING ON THE TEST TAPE.
8.4.7 INSTALL THE TEST TAPE INTO THE TAPE DRIVE AND CLOSE THE TAPE
PROTECTOR DOOR.
8.4.8 PRESS THE 'LOAD' SWITCH ON THE TAPE DRIVE.
8.4.9 VERIFY THAT THE 'LOAD' LED BLINKS.
8.4.10 WHEN THE 'LOAD' LED STOPS BLINKING AND STAYS LIT, PRESS THE
'ON-LINE' SWITCH ON THE TAPE DRIVE.
8.4.11 VERIFY THAT THE 'ON-LINE' AND 'WRT EN' LEDS BOTH LIGHT.
8.4.12 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
8.4.13 WHEN PROMPTED <MDS>, TYPE "SHUT" AND <CR>.
8.4.14 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
8.4.15 WHEN PROMPTED "BOOT DEVICE:", TYPE "WD2" AND <CR>.
8.4.16 WHEN PROMPTED "SYSTEM FILE:", TYPE "DIAG" AND <CR>.
8.4.17 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY "BOOTING
......." AND THEN "BOOT COMPLETE".
8.4.18 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
8.4.19 WHEN THE TERMINAL DISPLAYS "BOOT COMPLETE" AND THE EXECUTIVE PROMPT
"<EXEC>", TYPE "LOAD2 MTS" AND <CR>.
8.4.20 WHEN THE TERMINAL DISPLAYS "<MTS>", TYPE "OP ST" AND <CR>.
8.4.21 TO START THE TEST, TYPE "RUN" AND <CR>.
8.4.22 WHEN THE TEST HAS FINISHED, THE DISPLAY WILL INDICATE THE NUMBER OF
PASSES AND THE NUMBER OF ERRORS. THE TEST MUST RUN WITH NO ERRORS.
8.4.23 WHEN ALL TESTING HAS BEEN COMPLETED, PRESS THE 'ON-LINE' SWITCH ON
THE TAPE DRIVE.
8.4.24 VERIFY THAT THE 'ON-LINE' LED GOES OUT.
8.4.25 PRESS THE 'UNLOAD' SWITCH ON THE TAPE DRIVE.
8.4.26 VERIFY THAT THE 'UNLOAD' LED BLINKS.
8.4.27 WHEN THE 'UNLOAD' LED STOPS BLINKING AND STAYS LIT, THE TAPE MAY BE
REMOVED FROM THE TAPE DRIVE.
8.4.28 WHEN ALL TESTING HAS BEEN COMPLETED, TURN OFF THE SYSTEM POWER.
9.1 EQUIPMENT REQUIRED
9.1.1 A PHOENIX SYSTEM WHICH INCLUDES AT LEAST 1 MB OF MEMORY AND A
903496-002 PCBA (SECOND DISK CONTROLLER).
9.1.2 A 5 1/4" WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC
TEST PROGRAMS AND MATING INTERFACE CABLES.
9.1.3 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
9.1.4 TWO 4-WAY LOOPBACK CABLES.
9.2 SETUP
9.2.1 VERIFY YHAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
9.2.2 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
9.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
9.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
9.2.5 CONNECT THE CAPTIVE SECOND DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.
9.2.6 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0 AND
CONNECT IT TO THE SECOND DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
9.2.7 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM SO
THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
9.2.8 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
9.2.9 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
9.2.10 SET THE ADDRESS SWITCHES AND JUMPERS ON ALL PCBA(S) TO BE TESTED AS
SHOWN IN TABLE 1 BELOW.
TABLE 1 ADDRESS SWITCHES & JUMPERS
SW1 POSITION
X=ON | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |10 |
POSITION |---|---|---|---|---|---|---|---|---|---|
| X | | | | | | | X | | X | BOARD 1
SETTINGS |---|---|---|---|---|---|---|---|---|---|
FOR BOTH | X | | | X | | | | X | | | BOARD 2
904741 & |---|---|---|---|---|---|---|---|---|---|
904943 | X | | | X | X | | | | X | X | BOARD 3
|---|---|---|---|---|---|---|---|---|---|
| X | | | X | X | X | | | X | | BOARD 4
JUMPERS FOR 904741 PCB JUMPERS FOR 904943 PCB
PGM 1-4 1 TO 7 PGM 1-4 1 TO 3
PGM 1-4 2 TO 8 PGM 1-4 2 TO 4
PGM 1-4 3 TO 4 PGM 1-4 5 TO 6
PGM 1-4 9 TO 10 PGM 1-4 7 TO 8
PGM 1-4 13 TO 15 PGM 1-4 9 TO 11
PGM 1-4 14 TO 16 PGM 1-4 10 TO 12
PGM 1-4 13 TO 15
PGM 1-4 14 TO 16
9.3 ACCEPTANCE CRITERIA
9.3.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF THE
SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER BOTH OF
THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
9.3.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
9.4 TEST
NOTE: FROM 1 TO 3 4-WAY BOARDS MAY BE STACKED AND TESTED AT THE SAME
TIME. THE DIAGNOSTIC PROGRAM WILL AUTOSIZE THE 4-WAY'S AND TEST ALL BOARDS
PRESENT. EACH BOARD MUST HAVE A SEPARATE ADDRESS STARTING WITH 0 AND THE
ADDRESSES MUST BE CONTINUOUS WITH NO GAPS.
9.4.1 CONNECT THE PCBA(S) TO BE TESTED TO THE CMB BUS CONNECTORS.
PCBA'S UNDER TEST.
9.4.2 CONNECT ONE 4-WAY LOOPBACK CABLE FROM PORT A TO PORT B AND ANOTHER
LOOPBACK CABLE FROM PORT C TO PORT D OF EACH 4-WAY UNDER TEST.
9.4.3 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
9.4.4 WHEN PROMPTED <MDS>, TYPE "SHUT" AND <CR>.
9.4.5 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
9.4.6 WHEN PROMPTED "BOOT DEVICE:", TYPE "WD2" AND <CR>.
9.4.7 WHEN PROMPTED "SYSTEM FILE:", TYPE "DIAG" AND <CR>.
9.4.8 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY "BOOTING
......." AND THEN "BOOT COMPLETE".
9.4.9 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
9.4.10 WHEN THE TERMINAL DISPLAYS "BOOT COMPLETE" AND THE EXECUTIVE PROMPT
"<EXEC>", TYPE "LOAD2 FWAY" AND <CR>.
9.4.11 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY THE
ADDRESSES OF THE 4-WAY BOARDS PRESENT. VERIFY THAT THE DISPLAY
MATCHES THE DESIRED CONFIGURATION.
9.4.12 WHEN PROMPTED <FWAY>, TYPE "OP MA" AND <CR>.
9.4.13 TO START THE TEST, TYPE "RUN" AND <CR>. WHEN THE TEST HAS FINISHED,
THE NUMBER OF PASSES COMPLETED AND THE NUMBER OF FAILURES WILL BE
DISPLAYED. THE TEST SHOULD RUN WITH NO ERRORS.
9.4.14 WHEN ALL TESTING HAS BEEN COMPLETED, TURN OFF THE SYSTEM POWER.
10.1 EQUIPMENT REQUIRED
10.1.1 A PHOENIX SYSTEM WHICH INCLUDES AT LEAST 1 MB OF MEMORY, A
903496-002 PCBA (SECOND DISK CONTROLLER) AND A 903631-001 CMB.
10.1.3 A 5 1/4" WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC
TEST PROGRAMS AND MATING INTERFACE CABLES.
10.1.2 A CAPTIVE EIA, EIB AND INTERCONNECTING CABLES.
10.1.4 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
10.1.5 TWO PHOENIX EWAY CONTROLLERS.
10.1.6 A PHOENIX POWER SUPPLY.
10.1.7 TWO PARALLEL LOOP-BACK CONNECTORS.
10.2 SETUP
10.2.1 VERIFY THAT THE TEST SYSTEM POWER SUPPLY IS NOT PLUGGED INTO AN
AC POWER SOURCE.
10.2.2 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
10.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
10.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
10.2.5 CONNECT THE CAPTIVE SECOND DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.
10.2.6 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0
AND CONNECT IT TO THE SECOND DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
10.2.7 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM
SO THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
10.2.8 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
10.2.9 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
10.2.10 SET THE ADDRESS SWITCHES ON BOTH EWAY CONTROLLERS AS SHOWN IN
TABLE 1 BELOW.
TABLE 1 | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |10 | SW POSITION
EWAY |---|---|---|---|---|---|---|---|---|---|
X=ON | X | | X | | | | | X | X | X | BOARD 0
10.2.11 SET THE ADDRESS SWITCHES AND JUMPERS ON THE EIA PCBA AS SHOWN IN
TABLE 2 BELOW.
EIA REV A & B
TABLE 2 | 4 | 3 | 2 | 1 | SW POSITION JMP 1 CONNECT 1 TO 2
EIA |---|---|---|---|
X=ON | X | | X | |
EIA REV C & ABOVE
TABLE 2 | 4 | 3 | 2 | 1 | SW POSITION JMP 1 CONNECT 1 TO 2
EIA |---|---|---|---|
X=ON | X | X | X | |
10.2.12 SET THE ADDRESS SWITCHES AND JUMPERS ON THE EIB PCBA AS SHOWN IN
TABLE 3 BELOW.
TABLE 3 | 4 | 3 | 2 | 1 | SW POSITION JMP 1 NO CONNECTION
EIB |---|---|---|---| JMP 2 CONNECT 1 TO 2
X=ON | X | | X | |
10.3 ACCEPTANCE CRITERIA
10.3.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF
THE SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER
BOTH OF THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
10.3.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING.
UNITS THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
10.4 TEST
*NOTE: IN A CONDOR SYSTEM THE EIA AND EIB BOARDS AND INTERCONNECTING
CABLES, FORM THE INTERFACE BETWEEN THE PHOENIX BASE SYSTEM AND THE
CONDOR EXPANSION CHASSIS. SINCE IT IS IMPRACTICAL TO TEST EITHER PCBA
WITHOUT THE OTHER AND SINCE BOTH THE EIA & EIB TESTS ARE THE SAME, THE
TESTS MAY BE PERFORMED IN ANY OF THE THREE FOLLOWING WAYS:
1. A CAPTIVE EIA WHEN TESTING AN EIB.
2. A CAPTIVE EIB WHEN TESTING AN EIA.
3. TESTING AN EIA & EIB PAIR AT THE SAME TIME.
10.4.1 INSTALL A PHOENIX POWER SUPPLY ON TO THE EIB POWER CONNECTOR.
10.4.2 INSTALL ONE EWAY CONTROLLER ON TO THE CMB BUS CONNECTORS.
10.4.3 INSTALL THE OTHER EWAY CONTROLLER ON TO THE EIB BUS CONNECTORS.
10.4.4 INSTALL THE EIA PCBA ON TO THE CMB BUS CONNECTOR STACK.
10.4.5 INSTALL BOTH BUSS EXPANSION CABLES BETWEEN THE EIA AND EIB.
10.4.6 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
10.4.7 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
10.4.8 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
10.4.9 WHEN PROMPTED <MDS>, TYPE "SHUT" AND <CR>.
10.4.10 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
10.4.11 WHEN PROMPTED "BOOT DEVICE:", TYPE "WD" AND <CR>.
10.4.12 WHEN PROMPTED "SYSTEM FILE:", TYPE "DIAG" AND <CR>.
10.4.13 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY
"BOOTING......." AND THEN "BOOT COMPLETE".
10.4.14 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
"BOOTING FROM WD0......." AND THEN "BOOT COMPLETE".
10.4.15 WHEN THE TERMINAL DISPLAYS "BOOT COMPLETE" AND THE EXECUTIVE
PROMPT "<EXEC>", TYPE "LOAD EIAB" AND <CR>.
10.4.16 WHEN THE LOADING HAS BEEN COMPLETED, THE TERMINAL WILL DISPLAY
THE BOARDS PRESENT IN THE SYSTEM. VERIFY THAT THE DISPLAY
MATCHES THE DESIRED CONFIGURATION.
10.4.17 WHEN PROMPTED <EIAB>, TYPE "OP MA" AND <CR>,TYPE te -10,-11,-12
AND <CR>
10.4.18 INSTALL THE TWO PARALLEL LOOP-BACK PLUGS ON THE EIA CONNECTORS.
10.4.19 TO START THE TEST, TYPE "RUN" AND <CR>. WHEN THE TEST HAS
FINISHED, THE NUMBER OF PASSES COMPLETED AND THE NUMBER OF
FAILURES WILL BE DISPLAYED. THE TEST SHOULD RUN WITH NO ERRORS.
10.4.20 WHEN PROMPTED <EIAB>, TYPE "LOAD2 SIT" AND <CR>.
10.4.21 VERIFY THAT THE PROGRAM LOADS AND DISPLAYS A LIST OF THE
SUBSYSTEMS PRESENT.
10.4.22 WHEN PROMPTED <SIT>, TYPE "RUN" AND <CR>.
10.4.23 THE TEST WILL BEGIN TO RUN. VERIFY THAT EVERY 15 TO 20 SECONDS A
"NEWS UPDATE" WILL BE DISPLAYED SHOWING THE ELAPSED TEST TIME
AND THE STATUS OF EACH RUNNING TASK.
10.4.24 VERIFY THAT ALL TASKS ARE RUNNING.
NOTE: THE EWAY ON THE CMB IS DESIGNATED 'EW0' AND THE EWAY ON
THE EIB IS DESIGNATED 'xEW0'.
10.4.25 VERIFY THAT THE TEST RUNS ERROR FREE FOR THE REQUIRED LENGTH OF
TIME. ACCUMULATED ERRORS ARE DISPLAYED IN THE TWO RIGHT HAND
COLUMNS OF THE NEWS UPDATE.
10.4.26 WHEN THE TEST HAS COMPLETED, PRESS THE ESCAPE KEY.
10.4.27 WHEN PROMPTED <SIT>, TYPE "SHUT" AND <CR>.
10.4.28 WHEN THE BOOT MENU IS DISPLAYED, TYPE "4" AND <CR> TO POWER DOWN
THE SYSTEM.
11.1 EQUIPMENT REQUIRED
11.1.1 A PHOENIX SYSTEM WHICH INCLUDES AT LEAST 1 MB OF MEMORY, A
903496-002 PCBA (SECOND DISK CONTROLLER) AND ONE 5 1/4"
WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC TESTS AND
MATING INTERFACE CABLES.
11.1.2 TWO SCSI DISK DRIVES.
11.1.3 A SET OF SCSI DISK DRIVES SIGNAL AND POWER CABLES.
11.1.4 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
11.2 SETUP
11.2.1 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
11.2.2 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
11.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
11.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
11.2.5 CONNECT THE CAPTIVE DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.(SET SWITCH AS WD0)
11.2.6 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0 AND
CONNECT IT TO THE DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
11.2.7 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM
SO THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
11.2.8 SET THE JUMPERS AND SWITCHES ON ALL PCBAS TO BE TESTED AS SHOWN
IN TABLES 1-A AND 1-B BELOW:
11.2.9 CONNECT THE SCSI DISK CONTROLLER PCBAS TO BE TESTED TO THE TOP OF
THE CMB BUS CONNECTORS.(SET SWITCH AS DSC #2)
11.2.10 ADDRESS THE SCSI DISK DRIVE AS ID #5 AND CONNECT TO PORT A
THE PCBA TO BE TESTED WITH THE SCSI INTERFACE CABLES.
11.2.11 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
11.2.12 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
TABLE 1-A SCSI DISK CONTROLLER PCBA JUMPER SETTINGS
J 11 SPx SETTINGS DESCRIPTION
------ ------------
1 TO 2
3 TO 4 LATER
5 TO 6
7 TO 8
9 TO 10
11 TO 12
13 TO 14
15 TO 16
17 TO 18
19 TO 20
TABLE 1-B SCSI DISK CONTROLLER SWITCH SETTINGS
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 |10 |11 |12 | SW POSITION
|---|---|---|---|---|---|---|---|---|---|---|---|
SW1 SWITCH | | | X | X | X | | X | | | | | | DSC1
SETTINGS |---|---|---|---|---|---|---|---|---|---|---|---|
| | | X | | X | X | | | | X | | | DSC2
X=ON POSITION |---|---|---|---|---|---|---|---|---|---|---|---|
11.3 TEST ACCEPTANCE CRITERIA
11.3.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF
THE SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER
BOTH OF THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
11.3.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
11.4 TEST
11.4.1 SET UP THE TEST SYSTEM AS DESCRIBED IN PARAGRAPH 7.1.
11.4.2 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
11.4.3 WHEN PROMPTED <mds>, TYPE "shut" AND <CR>.
11.4.4 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
11.4.5 WHEN PROMPTED "BOOT DEVICE:", TYPE "Wd0" AND <CR>.
11.4.6 WHEN PROMPTED "SYSTEM FILE:", TYPE "diag" AND <CR>.
11.4.7 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY "BOOTING
......." AND THEN "BOOT COMPLETE".
11.4.8 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
11.4.9 WHEN <EXEC> IS DISPLAYED, TYPE "load dsc" AND <CR>.
11.4.10 WHEN THE PROGRAM IS LOADED AND THE <dsc> PROMPT APPEARS, TYPE
"wdc 0" AND <CR>.
11.4.11 WHEN THE <dsc> PROMPT APPEARS, TYPE "writeok" AND <CR>.
11.4.12 WHEN PROMPTED <dsc>, TYPE "RUN" AND <CR>.
11.4.13 WHEN THE TEST HAS FINISHED, THE DISPLAY WILL INDICATE THE NUMBER
OF PASSES AND THE NUMBER OF ERRORS. THE TEST SHOULD RUN WITH NO
ERRORS.
11.4.14 CONNECT CABLE FROM THE SECOND SCSI DISK DRIVE (ID#5) TO THE
PORT B OF THE SCSI CONTROLLER.
11.4.15 FROM THE <dsc> TYPE "lo sit",AND CR.
11.4.16 FROM THE <sit> TYPE "run" AND CR.
11.4.17 CHECK THE DEVICE CONFIGURATION ON THE TERMINAL SCREEN AND RUN
FOR 10 MINUTES (Make sure no errors appear on the screen).
11.4.18 WHEN ALL TESTING HAS BEEN COMPLETED, TURN OFF THE SYSTEM POWER.
6.1 EQUIPMENT REQUIRED
6.1.1 A PHOENIX SYSTEM WHICH INCLUDES AT LEAST 1 MB OF MEMORY AND A
903496-002 PCBA ( DISK CONTROLLER).
6.1.2 A 5 1/4" WINCHESTER DISK DRIVE LOADED WITH THE LATEST DIAGNOSTIC
TEST PROGRAMS AND MATING INTERFACE CABLES.
6.1.3 A PHOENIX COMPATABLE VIDEO TERMINAL WITH MATING CABLE.
6.1.4 A 1/2" STREAMER TAPE DRIVE WITH MATING CABLE AND A BLANK TEST TAPE
CARTRIDGE.
6.2 SETUP
6.2.1 VERIFY THAT THE POWER SWITCHES ON THE TEST SYSTEM AND THE VIDEO
TERMINAL ARE IN THE OFF POSITION.
6.2.2 CONNECT THE VIDEO TERMINAL TO A PROPER POWER SOURCE.
6.2.3 CABLE THE KEYBOARD TO THE TERMINAL.
6.2.4 CABLE THE TERMINAL TO THE TEST STYTEM'S SCC-0 PORT.
6.2.5 CONNECT THE CAPTIVE DISK CONTROLLER PCBA TO THE CMB BUS
CONNECTORS.
6.2.6 ADDRESS THE DISK DRIVE LOADED WITH THE DIAGNOSTICS AS DRIVE 0 AND
CONNECT IT TO THE DISK CONTROLLER PCBA WITH THE WDD
INTERFACE CABLES.
6.2.7 SET THE DIP SWITCH AT LOCATION 17H ON THE CMB OF THE TEST SYSTEM SO
THAT 2 AND 9 ARE IN THE "ON" POSITION AND THE REST ARE "OFF".
6.2.8 CONNECT THE TEST SYSTEM TO A PROPER POWER SOURCE.
6.2.9 PLACE THE VIDEO TERMINAL'S POWER SWITCH IN THE ON POSITION.
6.2.10 SET JUMPER POSITIONS :
- CONNECT ALL THE JUMPERS LOCATION JP2-JP10 ON PIN 1 TO 2.
- THERE SHOULD BE NO JUMPERS ON JP1 IF DEFAULT ARBITRATION
LEVEL 00000 IS USED.
- THERE IS NO JP4.
6.3 ACCEPTANCE CRITERIA
6.3.1 THE PCBAS SHALL BE CONSIDERED TO HAVE PASSED WHEN ALL STEPS OF THE
SECTION TITLED "TEST" HAVE BEEN COMPLETED ERROR FREE UNDER BOTH OF
THE FOLLOWING TWO CONDITIONS:
1) +5V SET AT HIGH VOLTAGE MARGIN
2) +5V SET AT LOW VOLTAGE MARGIN.
6.3.2 PCBAS THAT PASS SHOULD CONTINUE ALONG THEIR NORMAL ROUTING. UNITS
THAT DO NOT PASS SHALL BE SENT FOR TROUBLESHOOTING.
6.4 TEST
6.4.1 INSPECT THE MTS PCBA FOR:
- PHYSICAL DAMAGE.
- MISSING COMPONENTS.
- CORRECT PART NUMBER.
- MAKE SURE +5V IS NOT SHORT TO GROUND.
6.4.2 CONNECT THE MTS PCBA TO BE TESTED TO THE CMB BUS CONNECTORS
6.4.3 CONNECT A STREAMER TAPE DRIVE TO THE PCBA UNDER TEST WITH AN
APPROPRIATE CABLE.
6.4.4 INSTALL A BLANK TEST TAPE INTO THE STREAMER TAPE DRIVE.
6.4.5 PUSH THE SYSTEM'S POWER SWITCH TO THE SPRING LOADED ON POSITION.
6.4.6 WHEN PROMPTED <mds>, TYPE "alt" AND <CR>.
6.4.7 WHEN THE BOOT MENU IS DISPLAYED, TYPE "2" AND <CR> TO SELECT ALT
LOAD.
6.4.8 WHEN PROMPTED "BOOT DEVICE:", TYPE "wd0" AND <CR>.
6.4.9 WHEN PROMPTED "SYSTEM FILE:", TYPE "DIAG" AND <CR>.
6.4.10 THE WDD WILL BEGIN TO LOAD AND THE TERMINAL WILL DISPLAY "BOOTING
......." AND THEN "BOOT COMPLETE".
6.4.11 WHEN THE TERMINAL DISPLAYS THE PROPRIETARY STATEMENT, PRESS <CR>
TO CONTINUE.
6.4.12 WHEN THE TERMINAL DISPLAYS "BOOT COMPLETE" AND THE EXECUTIVE PROMPT
"<EXEC>", TYPE "load mts" AND <CR>.
6.4.13 TO START THE TEST, TYPE "run" AND <CR>.
6.4.14 WHEN THE TEST HAS FINISHED, THE DISPLAY WILL INDICATE THE NUMBER OF
PASSES AND THE NUMBER OF ERRORS. THE TEST SHOULD RUN WITH NO
ERRORS.
6.4.15 WHEN ALL TESTING HAS BEEN COMPLETED, TURN OFF THE SYSTEM POWER.