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MPx 7000/8000/9000/AS Test Procedure |
COVER SECTION TABLE OF CONTENTS PARA. TITLE 1.0 SCOPE 2.0 REFERENCE DOCUMENTS 3.0 PRECAUTIONARY INSTRUCTIONS 4.0 EQUIPMENT REQUIRED 5.0 SYSTEM TEST PROCESS/PCBA LOCATION REQUIREMENTS
6.0 POWER-UP AND VOLTAGE CHECKS 6.1 CONTROL PANEL TESTS 6.2 HARDWARE CONFIGURATION 6.3 LS700 POWER SUPPLY BALANCING PROCEDURE(LOAD SHARING ONLY)
7.0 FORMATTING AND CONFIGURING 7.1 FIXED DISKS (TRADITIONAL DISK DRIVES) 7.2 FIXED DISKS (SCSI DISK DRIVES) 7.3 REMOVABLE DISKS 7.4 RESTORE DISK FILES 7.5 INSTALL SERIAL NUMBER, KEY & CONFIGURATION RECORD 7.6 CONFIGURING 8-WAYS & IMLC'S
8.0 REMIDI DIAGNOSTIC 9.0 DEMON CONFIGURATION/DEMON MARGIN TESTING/DEMON TEST WITH SYSTEM MEMORY TEST 10.0 POWER FAIL AND NEWX
11.0 SYSTEM EXERCISORS AND COLD START 12.0 RUN-IN
13.0 FINAL TEST VERIFICATION/TEAR-DOWN 14.0 RETEST REQUIREMENTS 14.1 5 1/4", 8", & 14" HARD DRIVES 14.2 1/4" MCS TAPE DRIVE 14.3 LS/700 P/S 14.4 SMD INTERFACE 14.5 MINI SYSTEM LAN CONTROLLER
APPENDIX A - CONTROLS AND INDICATORS A1.1 PRIMARY MAINFRAME A2.1 FIXED DISK MODULES A3.1 ACS (7000/8000 only) A3.2 MDI (7000/8000 only) A3.3 MCS A3.4 MEMORY A3.5 8-WAY A3.6 IMLC A3.7 BMTC A3.8 16-WAY A3.9 MPC (7000 only) A3.10 AMS (9000 only) A3.11 ESTK (9000 only) A3.12 IDC (9000 only) A3.13 DMA1/DMA2 (9000 only)
1.0 SCOPE
1.1 This document provides the necessary instructions for system level testing of MBS systems.
2.0 REFERENCE DOCUMENTS
514006 SCC, MBS/L (7000/8000) 514009 SCC, MBS/HP (9000) 515013 SCS, MBS//L/HP/DH 502083 SIERRA MICROPROGRAMMING SPECIFICATION (MBS/HP) 502084 SIERRA CPU HARDWARE FUNCTIONAL SPECIFICATION (MBS/HP) 502095 DESIGN SPECIFICATION, SMDI 502096 FUNCTIONAL SPECIFICATION, SMDI 500696, System Spec (LCN) 503149 MBS/L System Test Spec 907934 CONVERSION INSTRUCTIONS MBS/L TO MBS/HS QA21-00113 MPX SYSTEM TEST INSPECTION PROCEDURE QA21-00127 MPX R/I TEST PROCEDURE FOR 8" DISK DRIVES (PRIAM) QA21-00136 MPX R/I TEST PROCEDURE FOR GCR TAPE DRIVE (6250) TE20-00126 MBS/L BOARD LEVEL TEST PROCEDURE TE20-00179 BAR CODE READER PROCEDURE FOR HARD DISKS ---------- DIVE USER GUIDE (Disk Initialization, Verification, and Evaluation)
3.0 PRECAUTIONARY INSTRUCTIONS
3.1 POWER The service power switch on the ACDU must be OFF whenever a PCBA is inserted or extracted from a connector (except as otherwise noted in this procedure). Otherwise damage to the processor or associated peripherals may result. The power cord must be connected to the appropriate power receptacle for ESD precautions.
3.2 CABLES It is important that cables and connectors are properly identified and connected pin-to-pin prior to applying power to the processor/or peripherals. Otherwise damage and/or erroneous indications may result. Shielded cables must have their ground lugs connected to their respective ground points.
3.3 PERSONNEL HAZARDS Lethal and otherwise dangerous voltages/currents are present in a live unit. Never place hands in the computer while wearing rings or watches. Only use appropriate plastic, or other non-conductive material as adjustment tools inside the unit while power is applied.
3.4 TAPE CARTRIDGE/REEL CAUTION All tape reels and cartridges must be installed into tape drive after power has been applied to drive only.
3.5 T303 DRIVE CAUTION 3.5.1 Prior to installing or removing any sequence cable P/N 907140, on a Newport system, all system power must be removed and all drive power must be removed on each of the attached drives. Remove system power by turning off the circuit breakers on the back of the system ACDU's. 3.5.2 Install sequence cables using care to align the connector pins properly on its respective plug and making sure the plug is oriented correctly. 3.5.3 Return system circuit breakers to "on" and drive power to "on". Note: If the above procedure is not adhered to, and sequence cables are removed or installed with power applied to system and drives, false states can be induced in the T303 circuitry causing invalid power fail operation which can only be restored by complete removal and reapplication of power to the system and drives.
Also, it should be noted that the PFD signal (power fail delay) from the LS700 power supply is a TTL level signal.
The PFD signal out of the first T303 drive has been converted to a +12 volt level. When measuring these signals, use extreme care not to allow the meter probes to short to adjacent pins.
3.6 PRIAM DRIVE CAUTION
3.6.1 (14" drives) Verify that the spindle and head locks have been set to the unlock position. Both locks are located on the bottom of the head assembly. Verify head locks have been set to 'lock' position when system is moved. 3.6.2 (14" drives) Verify that all drives are cabled per SCS 515013. 3.6.3 (8" drives) Verify that all drives are cables per SCS 515013.
3.7 MAXSTORE 5 1/4" DRIVE CAUTION
3.7.1 Verify that all drives are cabled per SCS 515013.
3.8 Hard disk drives supplied from the vendor with bar coded flaw maps, will be handled per 'BAR CODE READER PROCEDURE FOR HARD DISKS'. 600mb 8" drives will be formatted (and `thumbprint' installed) in R/I. All of these drives received in system test need not be re-formatted.
4.0 EQUIPMENT REQUIRED 4.1 DIGITAL MULTIMETER (DMM) - FLUKE 8000A OR EQUIVALENT. 4.2 MODEL 4402 MAG TAPE STREAMER + (2) 907065-001 CABLES.
Connection to System: ------------------------------------------------------------------------- | (Rear View of Model 4402) | | | | -------- | | |AC PWR| | | -------- | | | | ============== ============== =============== ============== | | (To J1 of TDP) (To J2 of TDP) | | (or BMTC PCBA) (or BMTC PCBA) | -------------------------------------------------------------------------
4.3 MAG TAPE WITH CURRENT O.S. VERSION OF COOK. 4.4 10" MAG TAPE (BLANK-SCRATCH MEDIA). 4.5 LATEST REMIDI USER'S MANUAL. 4.6 LATEST DEMON USER'S MANUAL - SPEC. # 011155. 4.7 LINE PRINTER W/CABLE. 4.8 EVDT W/CABLE. 4.9 NVDT TERMINAL W/KEYBOARD AND CABLE. 4.10 IMLC LOOPBACK CABLES 907831-001 (XCOM) [903534] 907221-001 (XCOM) [903381] 907222-001 (ICOM) 907223-001 (AUTO DIAL) 4.11 8-WAY LOOPBACK CABLES 907223-001 (AUTO-DIAL) 907794-001 (ACE) I/O PANEL FULL LOOPBACK 4.12 MCS (4-WAY) I/O PANEL LOOPBACK CABLES. 907982-001 907983-001 4.13 VCON LOOPBACK CABLES. 907794-002 4.14 MODEL 4403 + CABLES
5.0 SYSTEM TEST PROCESS 5.1 PROCESS FLOW DIAGRAM | CABLES | |________| | | _________________________________| | | | \|/ | ---------- .-----. .---------- | SOFTWARE | | | PCBA's | IN-HOUSE |->| CCA |<-|ASSEMBLIES |DISTRIBUTION| | | FROM | BUILT | |_____| | FROM |____________| | | BOARD TEST| ASSEMBLIES| | |RECEIVING | | ----------- ---------- | |INSPECTION | | | | |__________ | | .........|.........................|...........................|..........|... ------------------------->| | | | | | | | | | | | ---------------- | | | ASSEMBLE CCA & | | | | INSTALL PCBA's | | | | TO MSO | | | ---------------- | | | | | ------------- ________________| | | POWER-UP | | | |VOLTAGE TESTS| | ------------------- | ------------- | |INSPECTION LOGS IN | | | | |S/N & REV LEVEL OF | | ------------- | | EACH PCBA ON S/N | | | SYSTEM | | | LOG SHEET | | | DIAGNOSTIC |---|---|(CHECK AGAINST MSO)| | | TEST | | | SEAL CARD CAGE | | ------------- | |INSPECTION LOGS ALL| | | | |S/N & REV LEVELS OF| | | | |ALL PERIPHERAL DE- | | | | | VICES | | | | ------------------- | ------------- | | |REINSTALL O/S|<__| | |& CONFIG. RE-| | | CORDS | | |_____________| | | | ------------- | | TEAR DOWN & | | | CONFIGURE TO| | |_____MSO_____| | | | ------------- (PERIPHERAL) | | FINAL Q/C |<______________________________| |_____________| | ------------- | PACKAGING & | | PRE-SHIP | |_____________| | ------------- | SHIPPING | |_____________|
5.2 SEQUENCE The tests dictated by sections 2 to 5, paragraphs 6.0 through 11.0 shall be performed sequentially, per their individual place in the sequence.
5.3 DURATION OF TESTS Each test section details the length of time and/or the number of repetitions of each operation, and those units represent the absolute minimum per operation.
5.4 CONFIGURATION All tests shall be performed with the unit under test fully configured per MSO. Where this is not practical, loopback plugs or dummy devices (such as emulators) may be substituted. In any event, all I/O connections available (less disk drives) must be active.
5.5 APPLICABILITY OF TESTS This procedure is written to cover the entire outlay of available PCBA's and peripherals. Should a unit under test not contain a member of a generic type, then perform only those tests applicable to the configuration under test.
Any units shipped as add-ons or spares require no additional testing unless they are configured into a chassis. These ADD-ONS which are configured into a chassis will be fully integrated into a captive system with a minimum congfiguration for testing. The testing will involve all of the applicable tests required in the retest requirements. If the retest requirements for one sub-assembly in the chassis are the same as for another sub-assembly, then that test need only be performed once. It is the responsibility of the system test technician to determine which sub-assemblies are in the ADD-ON chassis and perform the required tests as indicated above. Upgrades will be tested per the upgrade section in this procedure.
5.6 DURATION OF OVERALL TESTING The system under test must have a minimum total of 24 hours of run time with a combination of REMIDI, DEMON, NEWX, and COOK. Specific times listed for individual tests must be adhered to.
5.7 PCBA LOCATION REQUIREMENTS
Each mainframe card cage chassis contains 11 PCBA slots. Each card slot is identical, but as certain signals are daisy-chained through the various PCBA's, certain PCBA location rules prevail.
The marketing designations for the MPX engineering model numbers are as follows:
MODEL MARKETING DESIGNATION 4006 7000 and 8000 4009 9000 and 9500 4013 9100 4016 7100
5.7.1 Single Mainframe System Models 4009 and 4013 LOC --------TERMINATOR--------| 1 (LEFT) --------16-WAY-**---------| 2 --------8-WAY--**---------| 3 --------MCS---------------| 4 --------AMS---------------| 5 --------ESTK--------------| 6 (FRONT) --------IDC---------------| 7 --------DMA---------------| 8 --------MEM---------------| 9 --------BMTC--------------| 10 --------VCON--------------| 11 (RIGHT) --------MIMLC-------------| 12 --------TERMINATOR--------| 13
** (SEE PARAGRAPH g. BELOW)
a). Two terminator assemblies are required, leaving 11 usable card slots.
b). Except for TERMINATOR boards, all boards must be consecutive, with no empty slots between cards. Empty slots must be at either end.
c). There is one and only one MCS PCBA per system. MCS and CPU(s) must reside in the same card cage.
d). The AMS/ESTK/IDC PCBA set makes up the processor unit and must be located immediately to the right of the MCS PCBA. The ESTK board should be between the AMS and IDC boards.
e). The DMA controller(s) must be located immediately to the right of the CPU set. MEM and DMAs must reside in the same card cage.
f). The MEM boards should be located immediately to the right of the DMA board(s). The BMTC should be located immediately to the right of the MEM board(s). The total number of MEM and BMTC boards per mainframe chassis is three (3).
g). All 16-WAY and 8-WAY controllers with backpanel connections may be located to the left of the MCS board or to the right side of of CPUs (The left side is preferred to ease the I/O cabling). 8-WAY controllers with cables direct to terminals may be located on either side.
h). All remaining NIMLC and VCON controllers must be located to the right.
i). A two (2) CPU set system is not allowed in a single chassis.
5.7.2 Two Mainframe System Models 4009 and 4013 LOC --------TERMINATOR--------| 1 --------16-WAY------------| 2 --------8-WAY-------------| 3 --------16-WAY------------| 4 --------16-WAY------------| 5 --------MCS---------------| 6 Mainframe/Disk --------AMS---------------| 7 Assembly CPU #0 --------ESTK--------------| 8 --------IDC---------------| 9 --------AMS---------------| 10 CPU #1 --------ESTK--------------| 11 --------IDC---------------| 12 ----TERM/INTERCONNECT-----| 13 (FRONT) ----TERM/INTERCONNECT-----| 14 --------DMA---------------| 15 --------DMA---------------| 16 Add-on Mainframe --------MEM---------------| 17 Assembly --------MEM---------------| 18 --------BMTC--------------| 19 --------8-WAY-------------| 20 --------VCON--------------| 21 --------VCON--------------| 22 --------LAN---------------| 23 --------NIMLC-------------| 24 --------8-WAY-------------| 25 --------TERMINATOR--------| 26
a). Two terminators plus two terminator/jumper cable assemblies are required for a two chassis system. This leaves 22 usable slots.
b). Rules b through h of paragraph 5.7.1 apply.
c). Total of six memory boards including BMTC's are allowed in the system with maximum memory capacity of 48.0 megabytes.
d). For a two (2) CPU system, both CPU's must reside side by side, must be located immediately to the right of the MCS board, and be located in the same mainframe chassis. The CPU's are to reside on the right side of the primary mainframe.
e). All DMA controllers must reside in the same card cage (must not be split between card cages) and directly to the right of the CPU sets. The DMA's will be on the left of the add-on mainframe.
f). Memory boards are to be located immediately right of the DMA's.
g). Total of two (2) BMTC boards are allowed in the system. The sum of BMTC and MEM boards cannot exceed six (6).
5.7.3 Three Mainframe System Models 4009 and 4013
a). As shown below, two terminators plus four terminator jumper assemblies are required for a three chassis system. This leaves 33 usable slots.
b). Rules b through h of paragraph 5.7.1 apply.
c). All CPU sets and the MCS board MUST reside in the middle chassis such that the IDC board for CPU#2 is next to the right-level interconnect board.
d). The DMA controllers must reside immediately to the right side of the CPUs; they will be on the left of the right-hand card cage.
e). Memory boards must be located immediately to the right of the DMA controllers. Maximum of 8 memory boards can be installed with up to a maximum of 48 Mbytes of memory.
f). 16 way controllers may reside to the left of the CPUs (preferred) or the the right side of the CPUs.
g). VCON, and 8 way controllers may also reside on either the left or right side of the CPUs.
h). A maximum of 2 BMTC boards can be installed. BMTC boards must reside to the right of the memory boards.
LOC -----------TERMINATOR----------| 1 -------------SPARE-------------| 2 -------------SPARE-------------| 3 -------------SPARE-------------| 4 ------------16 WAY-------------| 5 MAINFRAME/ ------------16 WAY-------------| 6 DISK ASSY ------------16 WAY-------------| 7 ------------16 WAY-------------| 8 -------------8 WAY-------------| 9 -------------VCON--------------| 10 -------------VCON--------------| 11 -------------VCON--------------| 12 -----TERM/INTERCONNECT---------| 13
-----TERM/INTERCONNECT---------| 14 -------------VCON--------------| 15 --------------MCS--------------| 16 CPU #0 --------------AMS--------------| 17 -------------ESTK--------------| 18 ADD-ON MAIN- --------------IDC--------------| 19 FRAME ASSY. #1 CPU #1 --------------AMS--------------| 20 -------------ESTK--------------| 21 --------------IDC--------------| 22 CPU #2 --------------AMS--------------| 23 -------------ESTK--------------| 24 --------------IDC--------------| 25 -----TERM/INTERCONNECT---------| 26
-----TERM/INTERCONNECT---------| 27 --------------DMA--------------| 28 --------------DMA--------------| 29 --------------MEM--------------| 30 --------------MEM--------------| 31 ADD-ON MAIN- --------------MEM--------------| 32 FRAME ASSY #2 -------------BMTC--------------| 33 -------------VCON--------------| 34 ------------NIMLC--------------| 35 ------------NIMLC--------------| 36 --------------LAN--------------| 37 ------------SPARE--------------| 38 ---------TERMINATOR------------| 39
6.0 POWER-UP AND VOLTAGE CHECKS
6.0.1 Set all Power ON/OFF Switches and circuit breakers to the off position. Disconnect, if present, the parallelling cables from J6 and J7 of the protected power supplies. Verify that the LS700 power supplies +5V bus straps are not connected between mainframes. Disconnect if necessary. Extract all mainframe PCBA's except terminator extender and MCS board (903374). 6.0.2 Verify that the input voltage and frequency characteristics of the mainframes, tape drive, disk units and all other peripheral devices, as shown on their name plates, match those specified on the MSO. 6.0.3. Verify that the voltage and frequency output of the power receptacles selected for use match the input requirements of all the equipment in the system to be tested. 6.0.4 Verify that each unit's power plug and the selected receptacle will be compatible mates. If not, secure the proper adapter connectors. 6.0.5 Verify that all other PCBA's are slotted, but not plugged in to the card cage (except for terminator boards, all boards must be consecutive, with no empty slots between cards. Empty slots must be at either end), and other peripherals, match the MSO configuration. 6.0.6 If the system consists of different size/type memory boards, verify that the largest memory boards are configured for the lowest memory addresses and the smallest boards occupying the highest addresses. (refer to the switch-setting label on the respective memory board for switch setting information) 6.0.7 Verify all switch settings on all PCBA's installed in system. 6.0.8 Verify all switches on the LS700 power supply board (SW1) are in the off position. (Voltage margin switch) 6.0.9 Plug in mainframe to selected receptacle. 6.0.10 Turn on all mainframe circuit breakers and rear panel switches. 6.0.11 Verify that all fans are rotating. 6.0.12 Verify that the green LED's on all protected power supplies are lit. 6.0.13 Verify that the MEM PWR light is on and not flashing. 6.0.14 Turn Control Panel Switch to the ON position. 6.0.15 Verify that the Green LED's on all LS700 power supplies are lit.
NOTE: Refer to paragraph 6.1 and verify functionality of mainframe control panel before preceeding.
6.0.16 Using a digital multimeter (DMM), measure the points listed and their values shown in Table 6-1. Verify that each point measured is within the specified range. The measurement points are located on the terminator/extender PCBA of each mainframe. If any of the voltages do not fall within the specified range, go to paragraph 6.0.17. Otherwise, go to paragraph 6.0.18.
TABLE 6-1
TEST REFERENCE MINIMUM MAXIMUM POINT POINT VOLTS VOLTS ----- --------- ------- ------- TP1 TP5 + 11.4 + 12.6 TP2 TP5 - 12.6 - 11.4 TP6 TP5 + 4.75 + 5.25 TP7 TP5 + 4.75 + 5.25
6.0.17 Using a DMM, measure the voltage at each point shown for each mainframe in Table 6-2. Verify each voltage falls within the specified tolerances.
TABLE 6-2
POWER MEASUREMENT REFERENCE ADJUSTMENT SPECIFIED TOLERANCE SUPPLY POINT POINT POT VOLTAGE --------------------------------------------------------------------------- J6 or 7 J6 or 7 PROTECTED Pin 10,11 Pin 4,5,6,8 R32 + 5.000 +/- 0.020V 13 or 14 9,12 or 15 --------------------------------------------------------------------------- (OBSOLETE) J6 or 7 J6 or 7 PROTECTED Pin 1, 2 Pin 4,5,6,8 R60 +12.000 +/- 0.120V or 3 9,12 or 15 --------------------------------------------------------------------------- J6 or 7 J6 or 7 AS (-5V)PS KIT Pin 7 Pin 4,5,6,8 9 R21 - 5.000 +/- 0.05V 9,12 or 15 ---------------------------------------------------------------------------
LS700 + BUSS BAR - BUSS BAR R7 + 5.000 +/- 0.020V
--------------------------------------------------------------------------- TP 1 TP 5 LS700 Term/Ext Term/Ext R44 +12.000 +/- 0.120V PCBA PCBA --------------------------------------------------------------------------- TP 2 TP5 (+12V adj) LS700 Term/Ext Term/Ext No -12.000 +/- 0.120V PCBA PCBA Adjustment ---------------------------------------------------------------------------
6.0.18 Turn the control panel power switch, all circuit breakers and rear panel switches to the OFF position. 6.0.19 Reconnect the parallelling cables between J6 and J7 of the protected power supplies. 6.0.20 Reconnect the LS700 power supply +5V buss straps between mainframes and torque to 18 lb-in. 6.0.21 Verify that the switches of SW1 on the mainframe control panel are all in the OFF position. 6.0.21.1 Plug in all remaining PCBA's 6.0.22 Turn on all circuit breakers and rear panel switches. 6.0.23 Verify that all fans are rotating. 6.0.24 Verify that the green LEDs on all protected power supplies are lit. 6.0.25 Turn the mainframe control panel POWER switch to the ON position. 6.0.26 Verify that the green LEDs on all LS700 power supplies are lit. 6.0.27 Verify that the mainframe control panel MEM PWR LED is on and not flashing. 6.0.28 Plug in all other system equipment (disks, videos, etc.). 6.0.29 Turn on each piece of system equipment individually. Observe that each comes on normally (e.g. power on indicators, video screens, lighting, etc.) before continuing to the next piece of equipment. Continue until the entire system is powered up. 6.0.30 Refer to paragraph 6.1 and verify functionality of the disk drive control panel(s).
6.1 CONTROL PANEL TESTS MAINFRAME --------- 6.1.1 Verify that the keyswitch connector is plugged into J3. 6.1.2 Verify that the membrane switch assembly is connected to J4. 6.1.3 Verify that the cable from J2 of the control panel is connected to to the 26 pin connector on the MCS board. 6.1.4 Verify that the cable from J1 of the control panel is connected to the 903312-001 or 903556-001 PCBA (above the card cage). 6.1.5 Turn on the main AC power switch and verify that only the MEM PWR light cames on. If the MEM PWR lamp flashes, recheck paragraphs 6.1.1 through 6.1.4 above. (especially that the cable connected to J3 of the MCS board is installed properly) 6.1.6 Verify that the keyswitch is in the ON position and verify that only the following lights are lit: MEM PWR, LOAD, and ALT. LOAD. 6.1.7 Depress the LOAD switch and observe that the LOAD light goes out when the switch is depressed and comes back on when it is released. 6.1.8 Insure that after 5-15 seconds, the RUN light comes on and that the operating system boots to the terminal. 6.1.9 From the following chart, verify that the LOAD SELECT lights come on in the proper sequence. (Toggle the power keyswitch OFF and back ON between each switch setting of SW1)
SW1 SWITCH SETTING KEYSWITCH LOAD SELECT LIGHT ------------------ --------- ----------------- SET POSITION 1 ON TOGGLE OFF/ON "0" INDICATOR ON SET POSITION 2 ON TOGGLE OFF/ON "1" INDICATOR ON SET POSITION 3 ON TOGGLE OFF/ON "2" INDICATOR ON SET POSITION 4 ON TOGGLE OFF/ON "3" INDICATOR ON
6.1.10 With the keyswitch on, and the LOAD SELECT switches set as shown below, verify that the system boots according to the following chart: (Also verify that the LOAD SELECT buttons activate their corresponding indicator lights)
LOAD SELECT LOAD SWITCH BOOT INDICATION ----------- ----------- --------------- SET 3 ON ONLY ACTIVATE SLOT 1 REG OS SET 2 ON ONLY ACTIVATE REMIDI SET 2 & 3 ON ONLY ACTIVATE DEMON SET ALL TO OFF ACTIVATE SLOT 0 REG OS
6.1.11 Turn the keyswitch to the ON-LOCK position and insure that no changes can be made to the front panel indicators after pressing all panel switches. 6.1.12 Turn the keyswitch to the ON position and depress the ALT-LOAD switch. Insure that the ALT-LOAD indicator goes out when the switch is depressed and comes back on when the switch is released.
DISK DRIVE ---------- 6.1.13 Verify that the control panel cables are connected as follows:
CONTROL PANEL CONNECTOR (TO) SOURCE/DESTINATION ----------------------- ------------------ J1="SEQ-IN" DISK ACDU (J8) J2="SEQ-OUT" N/C (UNLESS 2ND DRIVE) J3="RELAY POWER" DISK ACDU (J6) J4="STATUS" DISK DRIVE CONTROLLER
6.1.14 Turn on the keyswitch to ON position and insure that the POWER light comes on. (Top LED) 6.1.15 After the disk comes up to speed, insure that the READY light comes on. (Middle LED) 6.1.16 Remove the J4 (STATUS) connector from the control panel PCBA. Use a "Q-Ball" jumper wire and connect one end to GND at J2-3 and the other end to J4-2. Insure that the disk FAULT light comes on. (Bottom LED) Remove jumper, and reinstall connector previosly removed from J4.
6.2 HARDWARE CONFIGURATION
6.2.1 9400 SYSTEMS
6.2.1.1 DMA-II CONFIGURATION FOR MAXIMUM PERFORMANCE 6.2.1.2 SINGLE CONTROLLER SYSTEMS CAN HAVE (1) TO (4) FIXED DISK DRIVES PLUS A MCS PER THE DIAGRAM BELOW. --------------------------- | | |J7 PARALLEL PTR | |J6 PARALLEL PTR | -------- | | |DISK 4|<-----------------------|J5 SCSI BUS | -------- | | | -------- | | | |DISK 3|<| | | -------- | | | -------- | | | |DISK 2|<| | | -------- | --------------------------- -------- | |DISK 1|<| -------- | -------- | |TAPE 0|<| --------
NOTE: TAPE UNIT #0 HAS TERMINATOR RESISTORS ON 1ST DMA BOARD AND ALL OTHER DRIVES HAVE TERMINATORS REMOVED. ON 2ND, 3RD, AND 4TH DMA BOARDS (IF REQUIRED), TERMINATOR RESISTORS ARE IN LAST DRIVE AT END OF SCSI BUS CABLE.
6.2.1.3 SYSTEMS WITH 2 DMA-II'S SHOULD BE CONFIGURED AS SHOWN BELOW:
6.2.1.3.1 2 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 1 WDD 2ND DMA = 1 WDD
6.2.1.3.2 3 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 1 WDD 2ND DMA = 2 WDD
6.2.1.3.3 4 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 2 WDD 2ND DMA = 2 WDD
6.2.1.3.4 5 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 2 WDD 2ND DMA = 3 WDD
6.2.1.3.5 6 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 3 WDD 2ND DMA = 3 WDD
6.2.1.3.6 7 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 3 WDD 2ND DMA = 4 WDD
6.2.1.3.7 8 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 4 WDD 2ND DMA = 4 WDD
6.2.1.4 SYSTEMS WITH 3 DMA-II SHOULD BE CONFIGURED AS SHOWN BELOW.
6.2.1.4.1 3 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 1 WDD 2ND DMA = 1 WDD 3RD DMA = 1 WDD
6.2.1.4.2 4 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 1 WDD 2ND DMA = 1 WDD 3RD DMA = 2 WDD
6.2.1.4.3 5 FIXED DISK DRIVES 1ST DMA = TAPE UNIT PLUS 1 WDD 2ND DMA = 2 WDD 3RD DMA = 2 WDD
6.2.1.4.4 6 FIXED DISK DRIVES 1ST DNA = TAPE UNIT PLUS 2 WDD 2BD DMA = 2 WDD 3RD DMA = 2 WDD
6.2.1.4.5 7 FIXED DISK DRIVES 1ST DMA = TAPE UNIT PLUS 2 WDD 2ND DMA = 2 WDD 3RD DMA = 3 WDD
6.2.1.4.6 8 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 2 WDD 2ND DMA = 3 WDD 3RD DMA = 3 WDD
6.2.1.4.7 9 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 3 WDD 2ND DMA = 3 WDD 3RD DMA = 3 WDD
6.2.1.4.8 10 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 3 WDD 2ND DMA = 3 WDD 3RD DMA = 4 WDD
6.2.1.4.9 11 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 3 WDD 2ND DMA = 4 WDD 3RD DMA = 4 WDD
6.2.1.4.10 12 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 4 WDD 2ND DMA = 4 WDD 3RD DMA = 4 WDD
6.2.1.5 SYSTEMS WITH 4 DMA-II SHOULD BE CONFIGURED AS SHOWN BELOW.
6.2.1.5.1 4 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 1 WDD 2ND DMA = 1 WDD 3RD DMA = 1 WDD 4TH DMA = 1 WDD
6.2.1.5.2 5 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 1 WDD 2ND DMA = 1 WDD 3RD DMA = 1 WDD 4TH DMA = 2 WDD
6.2.1.5.3 6 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 1 WDD 2ND DMA = 1 WDD 3RD DMA = 2 WDD 4TH DMA = 2 WDD
6.2.1.5.4 7 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 1 WDD 2ND DMA = 2 WDD 3RD DMA = 2 WDD 4TH DMA = 2 WDD
6.2.1.5.5 8 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 2 WDD 2ND DMA = 2 WDD 3RD DMA = 2 WDD 4TH DMA = 2 WDD
6.2.1.5.6 9 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 2 WDD 2ND DMA = 2 WDD 3RD DMA = 2 WDD 4TH DMA = 3 WDD
6.2.1.5.7 10 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 2 WDD 2ND DMA = 2 WDD 3RD DMA = 3 WDD 4TH DMA = 3 WDD
6.2.1.5.8 11 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 2 WDD 2ND DMA = 3 WDD 3RD DMA = 3 WDD 4TH DMA = 3 WDD
6.2.1.5.9 12 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 3 WDD 2ND DMA = 3 WDD 3RD DMA = 3 WDD 4TH DMA = 3 WDD
6.2.1.5.10 13 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 3 WDD 2ND DMA = 3 WDD 3RD DMA = 3 WDD 4TH DMA = 4 WDD
6.2.1.5.11 14 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 3 WDD 2ND DMA = 3 WDD 3RD DMA = 4 WDD 4TH DMA = 4 WDD
6.2.1.5.12 15 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 3 WDD 2ND DMA = 4 WDD 3RD DMA = 4 WDD 4TH DMA = 4 WDD
6.2.1.5.13 16 FIXED DISK DRIVES: 1ST DMA = TAPE UNIT PLUS 4 WDD 2ND DMA = 4 WDD 3RD DMA = 4 WDD 4TH DMA = 4 WDD
6.2.2 9600 SYSTEMS (TBD)
6.2.2.1 DMA-I CONFIGURATION FOR MAXIMUM CONFIGURATION. 6.2.2.2 SINGLE CONTROLLER IN PRIMARY MAINFRAME CAN HAVE (1) OR (2) 8" (P314) DISK DRIVES PER DIAGRAM BELOW.
------------------------------------- (BUS CABLE) | | ------------------------|J5 | | | | ----------------- | | | J1 | | | | (SMD-II) | | DMA-I | |D#1 D#0 |(RADIAL#0) | | |JP2 JP3 J3 |---------------|J1 | || | J4 |---------------|J2 | |0 0 |(RADIAL#1) | | | J5 J8 J6 J7 | | J3 J4 | ----------------- ------------------------------------- | | | | (BUS#0) --------------- | | | | | |_________________|J1 | (UNIT #0) | | | | |(RADIAL#0) | DISK 0 | | | | | |_____________________|J3 | \ / | | |_____________| TO ADD-ON DISK | | FRAME | |(BUS#1) --------------- | |_________________________|J1 | (UNIT #1) |(RADIAL#1) | DISK 1 | |____________________________|J3 | |_____________| NOTE: TERMINATORS ARE INSTALLED ON LAST DRIVE.
6.3 LS700 POWER SUPPLY BALANCING PROCEDURE (LOAD SHARING ONLY)
6.3.1 CONNECT A DVM TO THE MAINFRAME WHICH CONTAINS THE GREATEST LOAD. THIS WILL GENERALLY BE THE FRAME WITH THE CPU SETS. USE +5V AND GROUND TEST POINTS ON THE TERMINATOR/EXTENDER PCBA (903199-XXX) OR, FOR AN ADVANCED SERIES (SEQUOIA), THE MBA PCBA. 6.3.2 DETERMINE WHICH FRAME WILL BE THE "MASTER" BY THE NUMBER OF ISDC'S. THE LS700 IN THE FRAME WITH THE GREATEST NUMBER OF 8 AND 16 WAYS WILL BE THE "MASTER". RATIONALE: AS THE "SLAVE" P/S(S) WILL BE CARRYING A GREATER AMOUNT OF THE +5 VOLT LOAD, BETTER OVERALL BALANCE IS ACHIEVED BY HAVING THE "MASTER" CARRY THE GREATEST +/- 12V LOAD. 6.3.3 ON THE "MASTER" LS700, ADJUST THE +5V ALL THE WAY DOWN(3.8V). THIS IS DONE BY TURNING R7 COMPLETELY CLOCKWISE(TO THE RIGHT). 6.3.4 ON THE "SLAVE" LS700(S), ADJUST THE +5V ALL THE WAY UP. TURN R7 COMPLETELY COUNTER-CLOCKWISE(TO THE LEFT). NOTE: YOU SHOULD NOT SEE A CHANGE ON THE DVM VOLTAGE READING WHEN YOU DO THIS STEP. 6.3.5 SLOWLY ADJUST R7 ON THE "MASTER" COUNTER-CLOCKWISE(TO THE LEFT) UNTIL THE DVM READS +5.10 VOLTS. 6.3.6 NOW, SLOWLY ADJUST R7 ON THE FIRST "SLAVE" CLOCKWISE(TO THE RIGHT) UNTIL THE DVM DROPS JUST BELOW +5.10 VOLTS. BACK R7 OFF SLIGHTLY (COUNTER-CLOCKWISE) TO THE LEFT TO JUST OBTAIN THE +5.10 VOLT READING. 6.3.7 IF A SECOND "SLAVE"(THIRD LS700) IS PRESENT, REPEAT "6.3.6" ABOVE. 6.3.8 RETURN TO R7 ON THE "MASTER" SUPPLY AND SLOWLY TURN CLOCKWISE (TO THE RIGHT) UNTIL THE DVM INDICATES +5.00 VOLTS. 6.3.9 VERIFY THAT NONE OF THE RED "OVP" LEDS ARE ILLUMINATED AND THAT ALL GREEN LEDS ARE ON. 6.3.10 BALANCING THE POWER SUPPLIES IN A DOUBLE-WIDE CHASSIS IS DONE INDEPENDANT OF THE SINGLE OR DOUBLE FRAME REGULAR BACKPLANE. HERE'S THE GUIDELINES FOR BALANCING DETERMINATION: 1. THE POWER SUPPLY CLOSEST TO THE MCS/M (LEFT SIDE) WILL BE THE MASTER AND THE THE RIGHT MOST SUPPLY WILL BE THE SLAVE. 2. REFER TO PARAGRAPHS 6.3.3 - 6.3.9 FOR BALANCING PROCEDURE.
THE POWER SUPPLY BALANCING PROCEDURE IS COMPLETE.
NOTE: IF PROBLEMS OCCUR DURING ADJUSTMENT PROCEDURE THAT CAN'T BE SOLVED BY THE FOLLOWING STEPS, NOTIFY TEST ENGINEERING. STEP1: VERIFY ALL LOAD SHARING CABLES AND BUS BARS. STEP2: ARE ALL MARGIN SWITCHES OFF? STEP3: IS DVM CONNECTED AND SET PROPERLY, ETC.
7.0 FORMATTING AND CONFIGURING.
7.1 FIXED DISKS (TRADITIONAL DISK DRIVES)
7.1.1 Install the latest O.S. system tape into the tape drive. (see Section -16) Verify tape unit is on-line and tape is at load point. 7.1.2 Place all four of the sense switches on the MCS PCBA in the down position; verify mainframe control panel lights 0 through 3 are not lit. 7.1.3 Load the system by depressing the "ALT LOAD" push-button on the mainframe control panel. Tape should begin to load from the tape unit. After several seconds, a propriatory message will be displayed on the screen. 7.1.4 When the terminal displays "LOADING", momentarily place the top sense switch on the MCS PCBA in the up position (SW3), then immediately return it to the down position. (Or "LOAD SELECT switch 3 on the mainframe control panel to 'ON' then return immediately to the 'OFF' position) 7.1.5 When the menu is displayed, enter F and CR.
NOTE: For pre-formated disk drives, in paragraph 7.1.5 above, enter R and <CR> instead of F to verify that it is possible to read the disk fault map. Any problems encountered here could be due to the disk controller, SMDI if applicable, disk cables, or disk drive itself. If system disk fault map read is successful, proceed to paragraph 7.1.23.
Unformatted drives: ------------------ 7.1.6 When prompted "Do you wish to continue (Y/N)?", enter Y and CR. 7.1.7 When prompted "Is the date correct (Y/N)?", enter N and <CR> if date is incorrect or Y and <CR> if correct. 7.1.8 Enter the correct date as prompted, month, day, and year if date was incorrect and depress <CR> after each entry for month, day, and year. 7.1.9 When prompted "DATE (M/D/Y)=MM/DD/YY OK?", enter Y and CR. 7.1.10 When prompted "Do you want STOPS on aborted disk I/O (Y/<CR>)", enter <CR> (for default of NO).
7.1.11 When prompted "Select Drive to be formatted-->", enter 0 if this is the first (System Disk) drive to be formatted, or enter 1, 2, or 3, respectively, if this is an additional drive. Depress <CR>. 7.1.12 When prompted "Correct (Y/N)", enter Y and CR if correct. Otherwise, enter N and CR and re-enter. 7.1.13 When prompted "Do you wish to continue (N/<CR>)?", enter <CR> (for default of YES). NOTE: If prompted "Existing fault map is OK. Use it?", enter Y and <CR>. Continue to depress <CR> untill entire fault map has been displayed. Proceed to 7.1.20. 7.1.14 When prompted "Enter Disk serial number ->", enter the disk serial number found on the disk map or depress <CR> for the default value as read from disk by the program. (disk map should be attached to the disk drive) 7.1.15 When prompted "CYLINDER", enter the bad cylinder from the disk map and depress <CR>. 7.1.16 When prompted "HEAD", enter the bad head from the drive map and depress <CR>.
7.1.17 Repeat 7.1.15 and 7.1.16 until all bad tracks from the drive map have been entered. 7.1.18 When all bad tracks from the drive map have been entered, terminate the input sequence by entering <CR>. 7.1.19 Verify that the bad tracks have been entered correctly by entering <CR> as required. 7.1.20 When prompted "Any corrections to above (Y/N)?", either enter N and <CR> and continue or Y and <CR> and correct. 7.1.21 When prompted "COMMENCING RAW FORMAT. Are you READY??? (Y/N)", enter Y and <CR>.
NOTE: Formatting will begin and may take up to 2 hours. (depending on drive type) On completion of format operation, you will be informed on screen that "You may have to do a type 3 boot to set Family/Volume Information".
7.1.22 When prompted "Any more disks to format (Y/N)?", enter N and CR if this is the last or only drive in the system. If other drives need to be formatted, enter Y and <CR> and return to 7.1.11 and input the applicable drive number. Repeat until all drives have been formatted, then proceed to 7.1.23 for disk 0 only (System Disk). ----------------------------------------------------------------- Pre-formatted Disk Drives: ------------------------- 7.1.23 When prompted "WCS slot to update:(0..3)", enter 0 and CR. 7.1.24 When prompted "Are you SURE you want to overwrite the WCS?(Y/<CR>)", enter Y and CR. 7.1.25 When prompted "DONE - READY FOR NORMAL DISK LOAD", load the system by depressing the "LOAD" push-button on the mainframe control panel.
NOTE: A system diagnostics dump error may occur when system is first loaded from the fixed disk...This is normal at this time.
Set Family/Volume Information: ----------------------------- 7.1.26 When the first menu is displayed, enter 3 and <CR>. Correct the date and time as requested, and press <CR> after each. 7.1.27 When the TYPE 3 LOAD OPTIONS CATEGORIES menu is displayed, and you are prompted to "ENTER OPTION NUMBER:", enter 1 and CR. (Display Volume and Family Information) 7.1.28 When prompted "ENTER DRIVE NUMBER FOR INFORMATION ON DISK AND ITS FAMILY", enter 0 and (CR). 7.1.29 The bottom of the screen should display THE FAMILY IS CORRECTLY CONFIGURED,.... (CR) to continue., depress <CR> and then depress CTL-IV. If there is more than one drive on the system, return to 7.1.28 each drive until all have been checked. 7.1.30 When prompted "ENTER OPTION NUMBER:", enter 2 and <CR>. The INITIALIZATION OPTIONS menu will be displayed. 7.1.31 In response to "ENTER OPTION NUMBER:", enter 1 and <CR>. (CHANGE VOLUME LABEL INFORMATION) 7.1.32 In response to "ENTER DRIVE NUMBER OF VOLUME LABEL TO CHANGE:", enter 0 and <CR>. 7.1.33 When prompted "SERIAL NUMBER?", enter (Drive S/N) and <CR>. 7.1.34 When prompted "DISK CONFIGURATION? (1 = SYSTEM, 2 = DATA, 3 = BACKUP):", enter 1 system disk 0 or 2 for data disk 1, 2, and 3 as applicable. 7.1.35 In response to "SIZE OF DUMP AREA? (FOR SYSTEM DISK ONLY):", depress <CR> for default value at bottom of screen.
NOTE: After customer configuration record (BOSS Tape) has been installed. Otherwise, input dump area size for current configuration and <CR>.
7.1.36 In response to "FILE SYSTEM SPACE?", enter 999 and <CR>. 7.1.37 When prompted "UPDATE DISK VOLUME LABEL (Y/N)?", enter Y and <CR>. Depress CTL-IV to go back to the INITIALIZATION OPTIONS menu. 7.1.38 In response to "ENTER OPTION NUMBER:", enter 2 and <CR>. (UPDATE FAMILY INFORMATION) 7.1.39 In response to "FAMILY BASE DRIVE NUMBER?", enter 0 and <CR>. 7.1.40 In response to "FAMILY NAME?", enter DISK and <CR>. 7.1.41 In response to "DRIVE NUMBERS OF OTHER DISKS IN FAMILY? (TYPE SPACES FOR NO OTHER DRIVES)", enter the number representing the total number of drives in the system and depress <CR>. 7.1.42 When prompted "UPDATE DISK (Y/N)?", enter Y and <CR> & CTL-IV. 7.1.43 In response to "ENTER OPTION NUMBER:", enter 3 and <CR>. (INITIALIZE FAMILY DIRECTORY) 7.1.44 When prompted "FAMILY BASE DRIVE NUMBER?", enter 0 and <CR>. 7.1.45 When prompted "INITIALIZE FAMILY? (Y/N)", enter Y and <CR> & CTL-IV. 7.1.46 In response to "ENTER OPTION NUMBER:", enter 4 and <CR>. (CHANGE INSTALLATION PARAMETERS) 7.1.47 In response to "DRIVE NUMBER?", enter 0 and <CR>. 7.1.48 In response to "PRIMARY PREFIX?", refer to section -16 and input current prefix and depress <CR>. 7.1.49 In response to "SECONDARY PREFIX?", input prefix as in 7.1.48 and depress <CR>. 7.1.50 In response to "SYSTEM INSTALLATION NAME?", enter DISK and <CR>. 7.1.51 In response to "DEFAULT USER FAMILY NAME?", depress <CR>. 7.1.52 In response to "SECURITY? (E=ENABLED, D=DISABLED):", depress D and <CR>. 7.1.53 In response to "FILE SYSTEM WRITE THROUGH? (E=ENABLED, D=DIS- ABLED):", enter E and depress <CR>. 7.1.54 In response to "WRITE THROUGH DEFAULT ON FILE CREATE (E=ENABLED , D=DISABLED):", enter E and depress <CR>. 7.1.55 When prompted "UPDATE DISK WITH INSTALLATION PARAMETERS? (Y/N): ", enter Y and <CR>.
7.2 FIXED DISKS (SCSI DISK DRIVES) - Format Procedure
7.2.1 Perform paragraphs 7.1.1 through 7.1.4.
NOTE: The major difference between the approach to the SCSI disk drives and previous types is where the drive geometry is stored. Previously this information was part of the operating system. On the SCSI, the information is stored on the disk drive. Most of this information is available through the SCSI interface with the "Mode Sense" command. On this type of disk the VID (volume indentification) must be constructed and written to disk (sectors 4 and 7).
There are two types of formatting procedures for the SCSI drives in DIVE: Standard and Non-standard. The Standard format procedure automatically sets some key parameters for the drive and requires less user input. A non-standard procedure is meant for people who have a thorough knowledge of the drives and need to format the drives with various attributes, such as format without manufacturer supplied defects, stop on errors, format with internal certification, etc. The Standard format procedure will be used here.
If drives display or print duplicate fault maps, proceed to paragraph 7.2.18 for Non-standard format procedure.
7.2.2 When prompted "Do you wish to do a standard format (Y/N/Q)?", enter `Y' for yes and press <CR>. 7.2.3 The terminal should display the VID screen below:
(280 mb Maxtor) ----------------------------------------------------------------------------- | Unit Number: XX Drive Type : 10 Variance : 32 | | Id Revision: 8.7.10.1 Date Written: Time Written: | | Disk Name: *SCSI | | Vendor Id: *MBF-DISK Product Id: #XT-3280 Product Rev.:#42343032 | | | | Num of Cylinders:*1224 Descriptor Fields:#5 12 0 15 14 1223 20 0 | | Number of Heads :*15 Fmt Sector Cap. : 256025 | | Blocks per Track:*14 Last Track Sec. 0: 252926 | | Bytes per Block :*1024 Usable Sectors :#252954 | | Raw Block Cap. :*256025 Usable Blocks :#252954 | | | | Mode Sense/Select Pages:#5800 Drive Mode Page 1: 2100 OS Default: 2500 | | Format Gap 1:#0 Gap 2:#0 Step Rate/2-byte :#92 Interleave:#1 | | Write Precomp Cylinder :#0 Number of Tracks per Zone :*15 | | Landing Zone Cylinder :#0 Alternate Tracks per Zone :#0 | | Reduced Write Curnt Cyl:#0 Alternate Sectors per Zone :*2 | | Verify-by-Bytes :*F Alternate Tracks per Volume:#2 | | SCSI Commands:D9B0273E04B101180000000000000000000000000000000000000000 | |___________________________________________________________________________|
(380mb Maxtor) ----------------------------------------------------------------------------- | Unit Number: xx Device Type : 10 Variance : 32 | | Id Revision: 8.7.10.1 Date Written: Time Written: | | Disk Name:*?????????? | | Vendor Id:#MBF-DISK Product Id:#XT-8380S Product Rev.:#00000000| | | | Num of Cylinders:*1632 Descriptor Fields:#1 0 0 8 28 1631 43 0 | | Number of Heads :*8 Fmt Sector Cap. : 365568 | | Blocks per Track:*28 Last Track Sec. 0: 356065 | | Bytes per Block :*1024 Usable Sectors :#356093 | | Raw Block Cap. :#365568 Usable Blocks :#356094 | | | | Mode Sense/Select Pages:#7800 Drive Mode Page 1: 2100 OS Default: 2500| | Format Gap 1:#0 Gap 2:#0 Step Rate/2-byte :#0 Interleave:#1 | | Write Precomp Cylinder :#0 Number of Tracks per Zone :*8 | | Landing Zone Cylinder :#0 Alternate Tracks per Zone :#0 | | Reduced Write Curnt Cyl:#0 Alternate Sectors per Zone :*5 | | Verify-by-Bytes :#F Alternate Tracks per Volume :*24 | | SCSI Commands:D9B0273E04B1011800000000000000000000000000000000000000000 | |___________________________________________________________________________|
(760mb Maxtor) ----------------------------------------------------------------------------- | Unit Number: xx Device Type : 10 Variance : 32 | | Id Revision: 8.7.10.1 Date Written: Time Written: | | Disk Name:*?????????? | | Vendor Id:#MBF-DISK Product Id:#XT-8760S Product Rev.:#00000000| | | | Num of Cylinders:*1632 Descriptor Fields:#1 0 0 15 28 1631 26 0 | | Number of Heads :*15 Fmt Sector Cap. : 685440 | | Blocks per Track:*28 Last Track Sec. 0: 674761 | | Bytes per Block :*1024 Usable Sectors :#674789 | | Raw Block Cap. :#685440 Usable Blocks :#674790 | | | | Mode Sense/Select Pages:#7800 Drive Mode Page 1: 2100 OS Default: 2500| | Format Gap 1:#0 Gap 2:#0 Step Rate/2-byte :#0 Interleave:#1 | | Write Precomp Cylinder :#0 Number of Tracks per Zone :*15 | | Landing Zone Cylinder :#0 Alternate Tracks per Zone :#0 | | Reduced Write Curnt Cyl:#0 Alternate Sectors per Zone :*5 | | Verify-by-Bytes :#F Alternate Tracks per Volume:*45 | | SCSI Commands:D9B0273E04B1011800000000000000000000000000000000000000000 | |___________________________________________________________________________|
Note: * = changeable field # = not changeable for this drive type Disk Name: *?????????? = (NOT NECESSARY TO MODIFY THIS FIELD.)
7.2.4 Verify and/or change related parameters as shown in the above screen. (Use motorbars to move through the screen. 7.2.5 When all necessary changes are made, answer Y for yes to the question at the bottom of the screen, "ENTRIES CORRECT (Y/N/Q(uit))?" 7.2.6 At the prompt "Volume serial number: ", a user selected number should be entered. 7.2.7 At the prompt "Name of bad file (<CR>=no file)", enter <CR>. 7.2.8 DIVE will now read and display the bad sectors from the bad sector file, together with those from the drive's internal defect list in "Cylinder, Head, Byte from Index" format and asks "Any corrections to this list (Y/N/Q(uit))?". Note: If no map is found, DO NOT ENTER IT YOURSELF. CONTINUE WITH THE FORMAT PROCEDURE AS IF THE ORIGINAL MAP WAS THERE. THE DRIVE WILL UTILIZE AND DISPLAY THE P-MAP AFTER FORMAT OPERATION IS COMPLETED. 7.2.9 If the answer to 7.2.8 was `Y', it follows another prompt "A)dd, C)hange, D)elete: ". At this point the operator can add items to the list only. 7.2.10 Once the operator has decided what defects he wants to map out in the formatting process (refer to fault map that came with drive), the system prompts "Do you want to format drive? (Y/N=certification only/W(rite VID)/Q(uit):", enter `Y' and <CR>. 7.2.12 The terminal will display "COMMENCING RAW FORMAT" message and the drive, board, device, and unit numbers, followed by the prompts "Dive is about to format your entire disk", ">>>>> Are you ready ??? (Y/N/Q(uit)?", enter `Y' and <CR>. 7.2.13 DIVE should start formatting immediately and display the time elapsed in hour:minute:second type format. 7.2.14 When the format completes, DIVE will show two columns of parameters. The one on the left are read from the drive using mode sense command, and those on the right are user inputs prior to the format. Both values should be the same. If not, a "mismatch" message will appear next to the mismatching pair and the program terminates. The program then proceeds to the certification phase. During certification, if unrecoverable errors are found, DIVE will record the bad sectors and reassign them at the end of certification without user intervention. The user will be notified at the end with the message "xxx sectors reassigned".
NOTE: The actual format and certification time should take approximately 1 hour (Depending on the drive type). During this time, the drive is completely occupied by the format command and any program that tries to access the drive will be hung.
7.2.15 Finally, a screen of all the defects mapped in the formatting process will be shown. 7.2.16 When all passes have been completed, the program will relocate all areas it has determined to contain errors. A summary of these relocated areas will also be written on the disk beginning at the first sector on the track preceding the relocated track area (which is outside of the domain of the file system). If track 0 was formatted, the program will write a volumn label with default values substituted for system dependent values (e.g. sysdump size). Finally, the program will place the disk in an IO disabled state and a file system disabled state. The disk will then have to be initialized by the FAMILY utility (or a type 3 load) before it can be enabled.
NOTE: SCSI DISK ERRORS The SCSI drive passes back error information to the system. The meaning of these error codes is not consistent between all drive types. The operator should have the specific drive manual available during the format process. The error number is an eight digit number. The upper sixteen bits is the "Sense Key" and lower sixteen bits is the "Sense Code". The drive manual should have lists with a description of these "Codes". The following errors are some additional errors which can occur: a). 17.5.17.1 = 11051101 Checksum result (4) - This error indicates that no information was found in sector 4. The formatter will write this information if it is allowed to run to completion. Hit <CR> to continue. b). 17.5.17.1 = 11051101 Checksum result (7) - This error indicates that no information was found in sector 7. The formatter will write this information if it is allowed to run to completion. Hit <CR> to continue. c). 80100500 SCSI Mode Sense Page 1 result - This error is for information only. It is received on the upgrades which use the SCSI adapter board. This board does not support this feature of SCSI. Hit <CR> to continue. 7.2.17 Perform 7.1.26 through 7.1.55. 7.2.18 NON-STANDARD FORMAT PROCEDURE 7.2.18.1 Perform paragraph 7.2.2 except enter `N' for NO when prompted "Do you wish to do a standard format (Y/N/Q)?" and press <CR>. 7.2.18.1.1 The terminal should display the VID as in paragraph 7.2.3. 7.2.18.1.2 Repeat paragraphs 7.2.4 through 7.2.7. 7.2.18.2 Repeat paragraph 7.2.8 through 7.2.10 and (A)dd (C)hange or (D)elete tracks in the fault map as necessary to agree with vendor supplied list. 7.2.18.3 When prompted "Enable `Save Parameter' bit in the mode select (Y/N)?", enter Y and <CR>. 7.2.18.4 When prompted "Do You Wish To Do A Default Format (Y/N)?", enter N and <CR>. When prompted "Data Bits 4 through 0 of CDB byte in hex:", enter 1C and <CR>. 7.2.18.5 At next prompt enter A0 and press <CR>. (This will tell DIVE to use the "P" list to identify bad tracks) 7.2.18.6 Perform paragraphs 7.2.12 through 7.2.17.
7.3 REMOVABLE DISKS
7.3.1 Load the latest O.S. revision system tape on the tape drive (ref. section -16). 7.3.2 Place all four of the sense switches on the MCS PCBA in the down position, and all front panel SEL indicators are OFF. Verify mainframe control panel dipswitch settings are open. 7.3.3 Load the system by depressing the "ALT LOAD" push-button on the mainframe control panel. 7.3.4 When prompted "CONTINUE UPDATING (YES/<any>)?", enter YES and CR. The following will be displayed:
BASIC FOUR INFORMATION SYSTEM SYSTEMS BOSS/VS TAPE LOAD PROGRAM [XX.XX.XX]
OS LEVEL : XX.XX.XX Image Format #7 Updating OS slot: 0 Both disk 0 and disk 1 may be updated. Enter: 1) to update disk 0 2) to update disk 1 3) to update both disks Select 0, 1, or 2
7.3.5 If there is more than one drive present, when prompted "DRIVE TO UPDATE:"), enter 0 and CR. 7.3.6 When prompted "WCS Slot to update:(0..3)?", enter 0 and CR. 7.3.7 When prompted "Are you SURE you want to overwrite this WCS?(Y/<cr>)", enter Y and CR.
7.3.8 When prompted "READY FOR NORMAL DISK LOAD", load the system by depressing the "LOAD" push-button on the mainframe control panel. 7.3.9 When the first menu is displayed, enter 3 and CR. 7.3.10 When the second menu is displayed, enter 1 and CR. 7.3.11 When prompted "DRIVE NUMBER?", enter 0 and CR. 7.3.12 When prompted "SERIAL NUMBER?", enter CR. 7.3.13 When prompted "DISK CONFIGURATION (1=SYSTEM, 2=DATA, 3=BACKUP):", enter 1 and CR. 7.3.14 When prompted "SIZE OF DUMP AREA?(FOR SYSTEM DISK ONLY):", enter CR. NOTE: Must be larger than total dump size. 7.3.15 When prompted "FILE SYSTEM SPACE?", enter CR. (defaults to 5) 7.3.16 When prompted "UPDATE DISK VOLUME LABEL (Y/N)?", enter Y and CR and CR and MBIV. 7.3.17 If there is more than one drive, repeat 7.3.9 through 7.3.15 entering the drive number and CR at 7.3.11 until all drives have been entered. 7.3.18 When the menu is displayed, enter 2 and CR. 7.3.19 When prompted "DRIVE NUMBER?", enter 0 and CR. 7.3.20 When prompted "PRIMARY PREFIX?", enter the primary prefix as contained in section -16. 7.3.21 When prompted "SECONDARY PREFIX?", enter the primary prefix as contained in section -16. 7.3.23 When prompted "SECURITY?(E=ENABLED, D=DISABLED):", enter D and CR. 7.3.24 When prompted "FILE SYSTEM WRITE THROUGH?(E=ENABLED, D=DISABLED):", enter D and CR. 7.3.25 When prompted "UPDATE DISK WITH INSTALLATION PARAMETERS? (Y/N):", enter Y and CR and CR and MBIV. 7.3.26 When the menu is displayed, enter 3 and CR. 7.3.27 When prompted "FAMILY BASE DRIVE NUMBER?", enter 0 through 7 and CR as appropriate. 7.3.28 When prompted "FAMILY NAME?', enter DISK and CR (for Drive 0) or PACK 1 and CR (for Drive 1) or PACK 2 and CR (for Drive 2) or............ 7.3.29 When prompted "DRIVE NUMBERS OF OTHER DISKS IN FAMILY?(TYPE SPACES FOR NO OTHER DRIVES)", depress the SPACE BAR and CR. 7.3.30 Observe that the terminal displays "(no other drives)". 7.3.31 When prompted "UPDATE DISK(Y/N)?", enter Y and CR and CR and MBIV. 7.3.32 When the menu is displayed, enter 4 and CR. 7.3.33 When prompted "FAMILY NAME?", enter DISK and CR.
7.3.34 When prompted "ZERO FAMILY?(Y/N):", enter Y and CR and CR and MBIV. 7.3.35 If there is more than one drive, repeat 7.3.26 through 7.3.34 until all drives have been entered. 7.3.36 If the system dumps, re-load and restart at 7.3.29.
7.4 RESTORE DISK FILES
NOTE: When installing updated software, first perform a Type 3 Load and initialize the directory.
7.4.1 Place all the sense switches on the MCS PCBA in the down position; verify mainframe control panel lights 0 through 3 are extinguished. 7.4.2 Reload the system by depressing the "LOAD" push-button on the mainframe control panel. 7.4.3 When the first menu is displayed, enter 2 and CR. 7.4.4 When the second menu is displayed, enter 1 and CR. 7.4.5 The tape will rewind. 7.4.6 When the next menu is displayed, enter 2 and CR.
7.4.7 When prompted "FILE SPECIFIERS: FILENAME DATE TIME", enter CR and CR and CR and CR and CR and CR. When prompted "Entries Correct? (Y/N)", enter Y and CR. System will respond with a ">" prompt. Enter an "&" and CR. System will respond with another ">" prompt. Enter another CR. Files will now transfer from tape to disk. This should take about 1 hour. 7.4.8 When transfer is complete, enter CR and 7 and CR. 7.4.9 The tape will rewind. 7.4.10 Enter MBIV. 7.4.11 Remove the system tape from the tape drive and install the latest O.S. revision system configuration tape. 7.4.12 Repeat 7.4.4 through 7.4.10. 7.4.13 Reload the system by depressing the "LOAD" push-button on the mainframe control panel. 7.4.14 When the menu is displayed, enter 1 and CR. 7.4.15 When prompted "DATE <cr>=:", enter the correct date and CR or CR if the date is correct. 7.4.16 When prompted "TIME<cr>=:", enter the correct time and CR or CR if the time is correct.
7.4.17 Depress the ESCAPE key when "MAI-BASIC FOUR BOSS/VS TERMINAL T0" is displayed. 7.4.18 When prompted "ACCOUNT NAME:", enter SYSTEM.MANAGER and CR. 7.4.19 When prompted "PASSWORD:", enter MANAGER and CR. 7.4.20 At prompt "!", enter PREFIX .RXXXX.INST. and CR where: Xxxxx | ---__ <SPACE> ||| | constant__________________||| | O.S. rev#__________________|| | O.S. rev ltr________________| | O.S. rev star_________________|
7.4.21 At prompt "!", enter UPDATE.OS and CR. 7.4.22 When prompted "IMAGE FILE NAME:", enter OSN.UV and CR. (Find from section -16) 7.4.23 When prompted "NEW WCS SLOT:", enter 1 and CR. 7.4.24 When prompted "ARE YOU SURE YOU WANT TO UPDATE IT (YES/<ANY>)?, enter YES and CR. When update is complete, program should respond with: "done! Update is now domplete". 7.4.25 At prompt "!", enter UPDATE.OS and CR. 7.4.26 When prompted "NAME OF IMAGE FILE:", enter OS3.uvvvrrssnnn and CR. (Find from section -16) 7.4.27 When prompted "NEW WCS SLOT:" enter 3 and CR. 7.4.28 When prompted "ARE YOU SURE YOU WANT TO UPDATE IT (YES/<ANY>)?", enter YES and CR. 7.4.29 At prompt "!", enter UPDATE.WCS and CR. 7.4.30 When prompted "ENTER WCS SLOT (0..3):", ENTER 1 and CR. 7.4.31 When prompted "DISK TO UPDATE <CR TO EXIT>:", enter 0 and CR. 7.4.32 When prompted "WCS IMAGE FILE <CR>=FIRST FOUND:", enter WCS.nnnn and CR. (Find from section -16) 7.4.33 At prompt "!", enter UPDATE.WCS and CR. 7.4.34 When prompted "ENTER WCS SLOT (0..3):", enter 2 and CR. 7.4.35 When prompted "DISK TO UPDATE<CR TO EXIT>:", enter 0 and CR. 7.4.36 When prompted "WCS IMAGE FILE<CR>=FIRST FOUND:", enter REMIDI.AVnnnnnnn file shown in section -16 for 9000, or REMIDI.BVnnnnnnnn file shown for 7000/8000 and <CR>. For 9000 systems, repeat 7.3.33 through 7.3.36 but use the second REMIDI.AVCnnnnnn file shown in section -16. 7.4.37 At prompt "!", enter UPDATE.WCS and CR. 7.4.38 When prompted "ENTER WCS SLOT(0..3):", enter 3 and CR. 7.4.39 When prompted "DISK TO UPDATE<CR TO EXIT>:", enter 0 and CR. 7.4.40 When prompted "WCS IMAGE FILE <CR>=FIRST FOUND:", enter WCS.nnnn and <CR>. (Find from section -16) 7.4.41 If there is more than one 'system' drive, repeat 7.4.29 through 7.4.40, enter the drive number and CR at 7.4.31, 7.4.35, and 7.4.39, until all 'system' drives have been entered. 7.4.42 At prompt "!", enter UPDATE.LD and CR. 7.4.43 When prompted "NEW OS SLOT?", enter 0 and CR. 7.4.44 When prompted "NEW WCS SLOT?", enter 2 and CR. 7.4.45 When prompted "LOADSECTOR(0..3)?", enter 2 and CR. 7.4.46 AT prompt "!", enter OSINFO and CR and verify the following:
BOOT LEVEL : X.X.X.X Load Sector 0 1 2 3 Disk 0 0/0 1/1 0/2 3/3(7-8000) 3/0(7100/9000/AS)
(For Information only: 0/0 = OS slot 0/WCS slot 0) (Load Sector 2: REMIDI) (Load Sector 3: DEMON)
7.5 INSTALL SERIAL NUMBER, KEY, AND CONFIGURATION RECORD 7.5.1 Reload the system by depressing the "LOAD" push-button on the mainframe control panel. 7.5.2 When the menu is displayed, enter 1 and CR. 7.5.3 When prompted "DATE<cr>=:", enter the correct date and CR or CR if the date is correct. 7.5.4 When prompted "TIME<cr>=:", enter the correct time and CR or CR if the time is correct. 7.5.5 Depress the ESCAPE KEY WHEN "MAI-BASIC FOUR BOSS/VS TERMINAL T0: is displayed.
7.5.6 When prompted "ACCOUNT NAME:", enter SYSTEM.MANAGER AND CR. 7.5.7 When prompted "PASSWORD:", enter MANAGER AND CR. 7.5.8 At "(!)", enter GENSSN AND CR.
7.5.9 When prompted "NEW SYSTEM SERIAL NUMBER:", enter 810-in addition to the F/O number located on the ETR (i.e. 810-30662) or the test F/O used for test and CR.
7.5.10 The lock number will be displayed. Copy this number and present it to the Configurator to obtain the key (i.e. "LOCK: 62B2 B067 50B1 7CEF 8143 76DD 3E07 8FB4 3FE8 54E1 2782 C848").
7.5.11 When prompted "KEY:", enter the key number just obtained.
CAUTION: Errors during this sequence may require obtaining a "new" lock and key numbers.
7.5.12 Verify that the key number has been entered correctly. 7.5.13 Enter CR. The system will display "PROCESSING (TAKES APPROXIMATELY FIVE MINUTES...)". 7.5.14 When prompted "TARGET DRIVE:", if fixed drives, enter 0 and CR for one drive or enter 0 and CR and 1 and CR for two drives. When complete, response is:"Update complete. Type <CR> To continue!". 7.5.15 Install configuration record per paragraphs 7.4.11 through 7.4.19 if not yet installed. 7.5.16 At "(!)", enter CONFIG.MGR AND CR. 7.5.17 The system configuration will now be displayed. Verify this configuration for conformance with the BOSS sheet. 7.5.18 When prompted "ENTER "Y" TO INSTALL CONFIGURATION:", and enter Y and CR. 7.5.19 When prompted "SYSTEM CONFIGURATION HAS BEEN INSTALLED, PLEASE RELOAD THE SYSTEM "CR" TO CONTINUE", enter CR. 7.5.20 Repeat 7.5.1 through 7.5.7 and verify that the configuration creator S/N is installed.
7.6 CONFIGURING 8-WAYS AND IMLC'S
7.6.1 Reload the system by depressing the "LOAD" push-button on the mainframe control panel. 7.6.2 When the menu is displayed, enter 1 and CR 7.6.3 When prompted "DATE<cr>=:", enter the correct date and CR or CR if the date is correct.
7.6.4 When prompted "TIME<cr>=:", enter the correct time and CR or CR if the time is correct. 7.6.5 Depress the ESCAPE key when "MAI-BASIC FOUR BOSS/VS TERMINAL T0" is displayed. 7.6.6 When prompted "ACCOUNT NAME", enter SYSTEM.MANAGER and CR. 7.6.7 When prompted "PASSWORD", enter MANAGER and CR. 7.6.8 At "(!)", enter TERM.CONFIG and CR. 7.6.9 When the menu is displayed, enter 5 and CR. 7.6.10 When prompted "CONFIGURATION FILE:", enter P and CR. 7.6.11 When prompted "ENTRIES CORRECT (Y/N):", enter Y, CR, and CR. 7.6.12 When the menu is displayed, enter 5 and CR. 7.6.13 When prompted "CONFIGURATION FILE:", enter S and CR. 7.6.14 when prompted "ENTRIES CORRECT (Y/N):", enter Y, CR, and CR. 7.6.15 When the menu is displayed, enter 1 and CR.
NOTE: Count the required number of 8-way and IMLC controllers before continuing.
7.6.16 When prompted "CONFIGURATION FILE:", enter P and CR. 7.6.17 When prompted "ENTRIES CORRECT(Y/N):", enter Y and CR. 7.6.18 When prompted "SHARED MEMORY CONTROLLER NUMBER:", enter 0 and CR.
NOTE: 0 indicates that the MCS PCBA is being configured.
7.6.19 When prompted "CONTROLLER DEVICE TYPE:", enter 2(ISDC) and CR. 7.6.20 When prompted "ENTRIES CORRECT (Y/N):", enter Y and CR. 7.6.21 The ISDC update menu will be displayed. 7.6.22 When prompted "LINE NUMBER:", enter 0 and CR. 7.6.23 When prompted "LINE DEVICE:", (A) enter 1 and CR for a terminal. (B) enter 2 and CR for a printer. (C) enter 3 and CR for an asynchronous device. 7.6.24 When prompted "LINE TYPE:", (A) enter 1 and CR for a 7250 terminal. (B) enter 2 and CR for a 7270 terminal. (C) enter 3 and CR for a S/10-ODT. (D) enter 4 and CR for a MUX/VDT. (E) enter 5 and CR for a SPE/VDT.
7.6.25 When prompted "LINE SPEED:", enter either 2400 and CR for an ODT or 9600 and CR for all others. 7.6.26 When prompted "PARITY:", enter 1 and CR. 7.6.27 When prompted "BITS/CHARACTER:", enter 7 and CR. 7.6.28 When prompted "STOP BITS:", enter 1 and CR. 7.6.29 Proceed to next paragraph. 7.6.30 When prompted "ENTRIES CORRECT (Y/N):, enter Y and CR. 7.6.31 Repeat 7.6.22 through 7.6.30 for line numbers 1,2, and 3. 7.6.32 Depress MBIV to end. 7.6.33 Depress MBIV. 7.6.34 When prompted "DO YOU WISH TO SAVE ALL CHANGES MADE (Y/N)?", enter Y and CR. 7.6.35 If there are 8-way controllers, proceed to 7.6.36, else proceed to 7.6.45. 7.6.36 When the menu is displayed, enter 1 and CR. 7.6.37 When prompted "CONFIGURATION FILE:", enter P and CR. 7.6.38 When prompted "ENTRIES CORRECT (Y/N):", enter Y and CR. 7.6.39 When prompted "SHARED MEMORY CONTROLLER NUMBER:", enter 1 and CR. 7.6.40 When prompted "CONTROLLER DEVICE TYPE:", enter 2 (ISDC) and CR. 7.6.41 When prompted "ENTRIES CORRECT (Y/N):", enter Y and CR. 7.6.42 Repeat 7.6.21 through 7.6.30 for line numbers 0,1,2,3,4,5,6, and 7. 7.6.43 If there are additional 8-way controllers, repeat 7.6.32 through 7.6.42, incrementing the shared memory controller number by one each time. 7.6.44 If there are no additional 8-way controllers, repeat 7.6.32 through 7.6.34 and proceed to 7.6.45. 7.6.45 If there are NIMLC controllers, proceed to 7.6.46, else proceed to 7.6.63. 7.6.46 When the menu is displayed, enter 1 and CR. 7.6.47 When prompted "CONFIGURATION FILE:", enter P and CR. 7.6.48 When prompted "ENTRIES CORRECT (Y/N):", enter Y and CR. 7.6.49 When prompted "SHARED MEMORY CONTROLLER NUMBER:", enter 63 and CR. 7.6.50 When prompted "CONTROLLER DEVICE TYPE:", enter 1 (IMLC) and CR. 7.6.51 When prompted "ENTRIES CORRECT (Y/N):", enter Y and CR. 7.6.52 The IMLC update menu will be displaced. 7.6.53 When prompted "LINE A TYPE:", (A) enter 0 and CR for none. (B) enter 1 and CR for a TBC. (C) enter 2 and CR for a TBC/ACU. (D) enter 3 and CR for a 3270. (E) enter 4 and CR for X25. (F) enter 5 and CR for DATAWORD. 7.6.54 When prompted "LINE A TASKS:", enter the number of tasks on the line (3270 MAX=32, X25MAX=8) and CR. 7.6.55 When prompted "LINE B TYPE:", (A) enter 0 and CR for none. (B) enter 1 and CR for a TBC. (C) enter 2 and CR for a TBC/ACU. (D) enter 3 and CR for a 3270. (E) enter 4 and CR for a X25. 7.6.56 When prompted "LINE B TASKS:", enter the number of tasks on the line and CR. 7.6.57 When prompted "ENTRIES CORRECT (Y/N):", enter Y and CR. 7.6.58 Enter MBIV to end. 7.6.59 Enter MBIV. 7.6.60 When prompted "DO YOU WISH TO SAVE ALL CHANGES MADE (Y/N)?", enter Y and CR. 7.6.61 If there are additional NIMLC-controllers, repeat 7.6.46 through 7.6.60, decrementing the shared memory controller number by one each time. 7.6.62 If there are no additional NIMLC-controllers, proceed to 7.6.63. 7.6.63 When the menu is displayed, enter 2 and CR. 7.6.64 When prompted "CONFIGURATION FILE:", enter P and CR. 7.6.65 When prompted "OUTPUT DEVICE:", enter CR. 7.6.66 When prompted "ENTRIES CORRECT (Y/N):", enter Y and CR. 7.6.67 Verify the controller configuration by entering CR as required. 7.6.68 When the menu is displayed, enter 4 and CR. 7.6.69 When prompted "CONFIGURATION FILE:", enter P and CR. 7.6.70 When prompted "ENTRIES CORRECT (Y?N):", enter Y and CR. 7.6.71 When prompted "PRIMARY FILE COPIES TO SECONDARY FILE "CR" TO CONTINUE", enter CR. 7.6.72 Enter MBIV to exit. The MCS, 8-WAY, and NIMLC controller configuration is completed.
8.0 REMIDI
LCN.REMIDI is a system diagnostic written in micro-code. It does not require system firmware or OS to run. LCN.REMIDI is loaded into the writable control store by the bootstrap PROMs of the I/O CE. It can be loaded from disk, tape, or remotely through port 1 of the 4-way. It occupies the entire WCS blocks, block 0 through 15 if loaded from disk or tape. When it is locded remotely, partial WCS blocks can be loaded to reduce transmission time. LCN.REMIDI determines the number of CEs in the system by looking at the CE check-in word and WCS error word set up by the bootstap. If that CE is indicated with a bad WCS, it will not be tested by LCN.REMIDI.
8.1 Minimum system configuration: (Reference Section 1, para. 5.4 & 5.6)
7XX0/80X0 9XX0 ----------------------------------- ------------------------------ (1) DISK (1) DISK (2) TERM/EXTENDER - 903199-004 (2) TERM/EXT - 903199-004 (1) MEM PCBA - 903516-00X OR (1) MEM PCBA - 903516-00X OR (1) MEM PCBA - 903621-00X (1) MEM PCBA - 903621-00X (1) MCS PCBA - 903374-002 (1) MCS PCBA - 903374-002 (1) MDI PCBA - 903408-001 (1) AMS PCBA - 903548-001 (1) ACS PCBA - 903379-003 (1) ESTK PCBA - 903552-001 (2) CE INTERCONN. CABLES - 907174-017 (1) IDC PCBA - 903597-XXX (1) TDP PCBA - 903453-001 (1) DMA-I PCBA - 903554 OR OR (1) DMA-II - 903599 (1) MPC PCBA - 903546-001 (1) FOREPLANE - 903494-001 (1) FOREPLANE - 903492-001
94X0 (ASPEN) AS (SEQUOIA) ------------------------------- ------------------------------ (1) MEMORY - 903516-00X or (1) MCS/M - 903718-002 (1) MEMORY - 903621-00X (1) NEP 2 - 903705-001 (1) AMS - 903548-003 (1) MBA - 903617-001 (1) IDC-64 - 903597-001 or (1) DMA III - 903679-001 or (1) IDC-64 - 903597-002 (1) DMA II - 903741-002 or (1) ESTK - 903552-001 (1) DMA I - 903554-001 with (1) DMAII - 903599-001 (1) SMD II - 903633-001 or (1) TERM/EXT - 903199-004 (1) SMD I - 903591-001 (1) FOREPLANE- 903492-001 (1) DISK (1) FOREPLANE- 903494-001 (2) TERM/EXT - 903199-004 or (1) DISK - 400715-005 (2) TERM - 903649-001 and (1) PWR ADPT - 903508-001 (2) TERM - 903647-001
(1) EVDT + CABLE TO MCS PORT 0 (1) PRINTER
8.2 FUNDAMENTAL REMIDI CE TESTS
NOTE: On MPx 70X0/71X0 Series Systems only, the UPDATE.LD utility needs to be re-run to update the Load Directory to allow running the MPC version in REMIDI which is used to test the MPC and LAN controllers (LAN controller if applicable). This file is identified as follows: Rxxxx.INST.REMIDI.BVMxxxxxx. Perform the following steps before proceeding (for 80x0/9xx0 systems, proceed to paragraph 8.2.1:
a). Reload the system per paragraphs 7.3.1 and 7.3.2. (Normal load..all sense switches off) b). Repeat paragraphs 7.3.14 through 7.3.19. (Type 1 load) c). At the "!" prompt, enter UPDATE.LD and <CR>. d). When prompted "NEW OS SLOT?", enter 0 and <CR>. e). When prompted "NEW WCS SLOT?", enter 3 and <CR>. f). When prompted "LOADSECTOR (0..3)?", enter 2 and <CR>. e). At the "!" prompt, enter OSINFO and <CR> and verify the following: .................................................... . LEVEL: X.X.X.X Load Sector 0 1 2 3 . . Disk 0 0/0 1/1 0/3 3/0 . ....................................................
8.2.1 If the MSO for the unit under test is for a 7020,8020,9020 or 7030,8030,9030, verify that all CE sets are installed in unit (& CPU switches are set to CENTER position) [SW2 for 7000/8000, & SW3 for 9000]. Verify CPU ID switches are set per section 8, paragraph C1.1.1 for the 7000/8000 (SW1 on the MDI board) and per section 8, paragraph C1.1.4 for the 9000 (SW4 on the ESTK board). 8.2.2 Set the (MCS Select Switches, Front Panel Selectors or Main Frame Control Panel DIPSWITCH) for REMIDI. (SW0=OFF, SW1=OFF, SW2=ON, SW3=OFF) Load the program.
NOTE: For 9000 systems only, immediately after the system begins loading, and "WAITING.." appears on the terminal screen, return SW2 to the OFF position. This will enable the execution of all tests.
NOTE: For 7000 systems only, immediately after the system begins loading, set MCS, MAINFRAME Control Panel DIP switches, or MAINFRAME Control Panel sense switches to test configured system per the following table:
********************************************************** * 0 1 2 3 | TESTS SELECTED | REMARKS * *---------|-----------------------------|----------------* * d d d d | 1000 thru 9000, 9200, 9300, | CE tests * * O O O O | *9400. | * * F F F F | | * * F F F F | | * *---------|-----------------------------|----------------* * d d U d | 1000 thru 9000, 9100, 9200, | CE + memory * * O O O O | 9300, *9400. | refresh * * F F N F | | * * F F F | | * *---------|-----------------------------|----------------* * U U U d | 1000 thru 9000, 9200, 9300, | CE + disk + * * O O O O | *9400, B000, C000, D000. | printer + tape * * N N N F | | tests * * F | | * *---------|-----------------------------|----------------* * U d d d | 1000 thru 9000, 9200, 9300, | CE + disk tests* * O O O O | *9400, B000. | * * N F F F | | * * F F F | | * *---------|-----------------------------|----------------* * d U U d | 1000 thru 9000, 9200, 9300, | CE + printer * * O O O O | *9400, C000. | tests * * F N N F | | * * F F | | * *---------|-----------------------------|----------------* * d U d d | 1000 thru 9000, 9200, 9300, | CE + tape tests* * O O O O | *9400, D000. | * * F N F F | | * * F F F | | * *---------|-----------------------------|----------------* * U U U U | B000, C000, D000. | Disk + printer * * O O O O | | + tape tests * * N N N N | | * *---------|-----------------------------|----------------* * U d d U | B000. | Disk tests * * O O O O | | * * N F F N | | * * F F | | * *---------|-----------------------------|----------------* * d U U U | C000. | Printer tests * * O O O O | | * * F N N N | | * * F | | * *---------|-----------------------------|----------------* * d U d U | D000. | Tape tests * * O O O O | | * * F N F N | | * * F F | | * *---------|-----------------------------|----------------* * U U d U | A000. | ECC memory test* * O O O O | | * * N N F N | | * * F | | * *---------|-----------------------------|----------------* * U d U U | A100. | Keyboard test * * O O O O | | * * N F N N | | * * F | | * *---------|-----------------------------|----------------* * d d U U | E000. | BMTC tests * * O O O O | | * * F F N N | | * * F F | | * **********************************************************
* = this test only runs with multi-CE's.
8.2.3 Run the default REMIDI tests for 1 successful pass.
NOTE: For 7xx0 systems, the UPDATE.LD utility must again be re-run to update the load directory to allow the execution of regular REMIDI which is used to test the CPU's in the system. Proceed as follows:
a). Re-boot the system per paragraphs 7.3.1 and 7.3.2. (Normal load..all sense switches = off) b). Repeat paragraphs 7.3.14 through 7.3.19. (Type 1 load) c). At the "!" prompt, enter UPDATE.LD and <CR>. d). When prompted "NEW OS SLOT?", enter 0 and <CR>. e). When prompted "NEW WCS SLOT?", enter 2 and <CR>. f). When prompted "LOADSECTOR (0..3)?", enter 2 and <CR>. g). At the "!" prompt, enter OSINFO and <CR> and verify the following: .................................................. . LEVEL: X.X.X.X Load Sector: 0 1 2 3 . , Disk 0 : 0/0 1/1 0/2 3/0 . ..................................................
8.2.4 If the MSO for the unit under test is for a two or three CE set system, proceed to paragraph 8.3 for an 7000 or 8000 system or 8.4 for a 9000 system.
--------------------------------------------------------- (9000 Systems Only) --------------------------------------------------------- NOTE: If you attempt to run REMIDI on a multi-CPU system with cache disabled on one CPU and enabled on the remaining CPU(s), REMIDI will see the cache-disabled board as bad. (SW2 on IDC board)
REMIDI must make a decision on the type of system: * All caches enabled = 9500 * No caches enabled = 9000 (Anything between is interpreted as a bad IDC board.) ----------------------------------------------------------
8.3 REMIDI I/O CE VERIFICATION (7000/8000) 8.3.1 Place the CE#1 CPU (SW2 on MDI board) switch to DOWN. Reboot REMIDI. Verify that CE#0 is the I/O CE (CPU switch, SW2 on MDI, is in the CENTER position). Allow REMIDI to run for 1 successful pass. 8.3.2 Place the CE#1 CPU (SW2) Switch to CENTER. Place the CE#2 CPU Switch (SW2) to DOWN. Reboot REMIDI. Verify that CE#1 is the I/O CE. Allow REMIDI tests to run for 1 successful pass. 8.3.3 If there is a third CE set in the system, place CE#3 CPU (SW2 on MDI) switch in the CENTER position and return CE#2 CPU (SW2 on MDI) switch to the DOWN position. Allow REMIDI tests to run for 1 successful pass. 8.3.4 Place SW2 on all MDI boards in the CENTER position.
8.4 REMIDI I/O CE VERIFICATION (9000) 8.4.1 Place SW3 on every ESTK in the down position except for the ESTK in CE#0 which shall be in the center position. This forces CE#0 to be the I/O CE. Reboot REMIDI. Allow REMIDI to run for 1 successful pass.
8.4.2 Place SW3 on the ESTK for CE#0 in the down position and SW3 for CE#1 in the center position. This forces CE#1 to be the I/O CE. Reboot REMIDI. Allow REMIDI to run for 1 successful pass. 8.4.3 If there is a third CE set in the system, place SW3 on the ESTK for CE#1 in the down position and SW3 for CE#2 in the center position. This forces CE#2 to be the I/O CE. Reboot REMIDI. Allow REMIDI to run for 1 successful pass. 8.4.4 Place SW3 on all ESTK PCBAs in the center position.
9.0 DEMON CONFIGURATION/MARGIN TEST/NOMINAL TEST WITH SYSTEM MEMORY TEST 9.1 Prior to running any DEMON TESTS, verify all MSO specified disk drives (Ref. 3.5) are connected.
9.2 As a minimum, install: (1) 1/2" tape drive; (1) NVDT (if VCON installed). Install the I/O panel loopback plugs/cables on all unused ports of the 4-way, 8-way, and/or 16-way ISDC I/O panel(s).(ref. 4.12 & 4.15) NOTE: Install (1) 907982-001 cable between I/O panel ports 2 & 3. Install (1) 907283-001 plug on port 1. (T0 terminal will be connected to port 0)
9.3 DEMON MARGIN TESTING 9.3.1 Place the appropriate LS700 power supply margin switch to +5V low margin. (SW1-3 = ON, ALL OTHERS OFF) 9.3.2 Load DEMON by placing mainframe control panel switches as follows: SW0=OFF, SW1=OFF, SW2=ON, SW3=ON. 9.3.3 Verify the unit under test physical configuration is per the tally section at the bottom of the DEMON title screen.
NOTE: A 16-way will log on as two 8-way controllers.
9.3.4 Enter the SET DEFAULTS menu. For each generic type of assembly, select that item and set defaults. (see subsequent paragraphs) 9.3.4.1 Disk drive tests = no changes. NOTE1: In reference to the "Error Summary For Disk" which is displayed/printed following completion of the Disk Drive Test, use the following guidelines to determine acceptability of drive(s) if the system displays "disk soft errors" following successful completion of disk tests.
a). Rerun DEMON disk test (item #5) by itself, (write /verify tracks) for the number of successful times shown below for the disk drive type which is installed in the system. If the system passes these additional tests with no more than one (1) soft error, the drive is acceptable. If the system fails with more than (1) soft error, contact test engineering.
DRIVE TYPE NUMBER OF TIMES TO RUN ---------- ---------------------- MAXTOR 140 (5 1/4") 10 T53 15 T303 5 P154 (14" PRIAM) 9 PRIAM 806 (227MB) 6 PRIAM 807 (344MB) 4
NOTE2: In the "Error Summary for disk X" which is displayed/ printed following completion of Disk Drive Test, the report showing the number of "Alt. Seeks Required:" is not an error, but, merely indicates the number of alternate seeks that were performed with the disk drive under test, which is a result of relocating of bad tracks during the initial format operation.
9.3.4.2 Tape drive tests = no changes. 9.3.4 3 Printer tests = no changes. 9.3.4.4 HVDT tests = no changes. 9.3.4.5 IMLC (std US) = change items 15 to 22 from 0 to 1 times. 9.3.4.6 IMLC (int'l) = no changes. 9.3.4.7 ISDC tests = change items 14 & 17 to 19 from 0 to 1 times.
NOTE: For the first pass on the DEFAULT menu for the ISDC #0 (the 4-way), set the items 9 & 10 for SIO1 A to B and SIO1 B to A to zero (0) times and items 11 & 12 for SIO2 A to B and SIO2 B to A to one (1) time. On the next pass, reverse the above settings.
9.3.4.8 BMTC tests = no changes.
9.3.5 Exit from the SET DEFAULTS menu. Enter the UNIT test menu. Select ALL tests. Run these tests for a minimum of one complete pass.
9.3.5.1 Verify no errors appear in the error summary.
9.3.6 Refer to note following paragraph 9.2. Remove T0 terminal from port 0 on the 4-way I/O panel and loop-back cable and plug. Reinstall the 907982 cable between ports 0 and 1 and the 907983-001 plug on port 3 and the T0 terminal cable on port 4. 9.3.7 Place the appropriate LS700 power supply margin switches for +5V high margin. (SW1-1 = ON, ALL OTHERS OFF). 9.3.8 Repeat paragraphs 9.3.2 through 9.3.5. 9.3.9 Place all LS700 power supply margin switches to nominal (off) position. 9.3.10 Remove I/O loop back cable/plug installed in previous steps.
9.4 Reboot DEMON if necessary per 515006 para 5.2 (normal load).
9.4.1 Verify the unit under test physical configuration per the tally section (bottom) of the DEMON title screen. 9.4.2 Make setups from the SET DEFAULTS menu as in paragraph 9.3.4. 9.4.3 Repeat paragraph 9.3.5 except run for minimum of 45 minutes 9.4.4 From the UNIT TESTS menu, select SYSTEM MEMORY test. 9.4.5 Run memory tests successfully for a minimum of 15 minutes.
10.0 POWER FAIL AND NEWX
10.1 NEWX Testing 10.1.0 Boot the standard slot 0 O.S. Log on the system as SYSTEM.MANAGER (password: MANAGER). Type in NEWX at the system prompt (!). 10.1.1 From the DEVICE SELECTIONS menu, select each generic type of assembly and select all defaulted tests. 10.1.2 Run NEWX successfully for 20 minutes (depress the ESC key to terminate).
10.2 POWER FAIL -- COLD START 10.2.0 Observe the unit under test T0 display. If NEWX is not running, cause the tests run in 10.1.2 to be re-run. 10.2.1 Momentarily (approx. 30-45 seconds) interrupt system power with the mainframe system circuit breaker on the lower back of the mainframe (leave the `power switch' in the `on' position). If the system contains a disk ACDU and a mainframe ACDU, interrupt power by simultaneously turning off both circuit breakers. 10.2.2 Observe a POWER FAIL Message on T0, the power sequence of system disk(s), and smooth resumption or program execution.
10.3 MULTIPLE ENGINES - ID CPU TEST (7020/8020 & 7030/8030 only)
10.3.0 For 7030/8030 configuration proceed to 10.3.6. 10.3.1 Place the CE #1 CPU switch to DOWN. Reboot the O.S. and call NEWX. 10.3.2 From the DEVICE SELECTION menu, select continuous TAPE, DISK and printer tests. 10.3.3 Run the selected tests for 10 successful minutes. 10.3.4 Place CE #1 CPU switch to CENTER. Place CE #0 CPU switch to DOWN. Repeat 10.3.2 and 10.3.3. Upon successful completion, set CE #0 CPU switch to CENTER. Proceed to section 5. 10.3.6 Place CE #1 CPU switch to CENTER. Place CE #0 CPU switch to DOWN. Repeat 10.3.2 and 10.3.3. Upon successful completion, set CE #0 CPU switch to CENTER. 10.3.7 Place the CE#2 CPU switch to DOWN. Reboot the O.S. and call NEWX. Repeat 10.3.2 and 10.3.3. 10.3.9 Restore all CE CPU switches to CENTER.
10.4 MULTIPLE ENGINES - ID CPU TEST (9020/9030 systems only)
10.4.1 Place SW3 on every ESTK in the 'up' position except for SW3 on the ESTK in CE#0 which shall be in the 'center' position. This forces CE#0 to be the only 'on-line' CE. Reboot and call NEWX. Allow NEWX to run for 10 consecutive minutes. 10.4.2 Place SW3 on ESTK in CE#0 in the 'up' position. Place SW3 on the ESTK in CE#1 in the 'center' position. This forces CE#1 to be the only 'on-line' CE. Reboot and call NEWX. Allow NEWX to run for 10 consecutive minutes.
10.4.3 If there is a third CE, place SW3 on the ESTK in CE#1 in the 'up' position. Place SW3 on the ESTK in CE#2 in the 'center' position. This forces CE#2 to be the only 'on-line' CE. Reboot and call NEWX. Allow NEWX to run for 10 successful minutes. 10.4.4 Restore SW3 on all ESTK PCBAs to the center position.
11.0 SYSTEM EXERCISORS AND COLD START
NOTE 1: All MSO configured PCBA's and assemblies must be installed in a system to fulfill the COOK minimum requirement. The only excep- tion is that only one terminal need be installed on the system.
NOTE 2: Prior to running COOK test in paragraphs 11 and 12 below, clear the ERRORLOG by using the following procedure:
a). Run paragraph 11.1.5 . If the ERRORLOG contains error ("*MIDNIGHT" is not an error) flag indications, clear the ERRORLOG, then proceed. b). CLEAR ERRORLOG 1. Observe the ".ERRLOG.XXXXXXXXXX." filename shown at the top of the ERRORLOG report and record. 2. Depress MBIV to return to the system prompt "!". 3. Type in "DELETE .ERRLOG." (the errlog file- name as recorded in step 1 above) and press CR. 4. The ERRLOG file should now be removed from the system. 5. Reboot the system and a new ERRLOG filename will be created.
11.1 SYSTEM EXERCISORS (PRE RUN-IN)
11.1.1 With all power supply margin switches at NOMINAL; all ETR specified PCBA's installed; all CE CPU switches to CENTER; load slot 0 O.S. and call COOK. 11.1.2 Enter 0 for lowest terminal to run. Calculate the number of async ports available, plus one. Enter this as the highest terminal to run.
11.1.3 Run COOK successfully for 3 iterations. 11.1.4 Terminate the running of COOK by depressing the ESC key. 11.1.5 Check all async port outputs on the rear of system. Plug available terminal into each port, depress ESC key and sign on to system using "SYSTEM.MANAGER" with a password of "MANAGER". Release after successful sign-on of each port. 11.1.6 At system prompt, "!", enter ERRORLOG and depress the CR (RETURN) key. The ERROR LOG UTILITY menu should be displayed:
ERROR LOG FILE PREFIX : ERROR REPORT GROUP : DEVICE INDEX : REPORT DEPTH : BEGINNING DATE : ENDING DATE : BEGINNING TIME : ENDING TIME : OUTPUT DEVICE : VDT, LP, ETC.)
ENTRIES CORRECT (Y/N) :
NOTE: For each line at which the cursor rests, additional information is supplied for that line at the bottom of the screen display.
11.1.7 Depress the CR or RETURN key until the cursor rests at the ENTRIES CORRECT (Y/N): line enter Y and depress CR. 11.1.8 There should be no errors displayed in the ERROR LOG.
11.2 COLD START
11.2.1 Power down the unit under test. Allow approximately 2 hours for a complete cool-down. 11.2.2 Reapply power to the system. Load the slot 0 O.S. and call COOK. 11.2.3 Enter 0 for both lowest and highest terminal to run. Allow COOK to run for 3 iterations. 11.2.4 Repeat 11.1.4 through 11.1.7. (Do not repeat 11.1.5)
12.0 RUN-IN
12.1 Repeat 11.1.1 and 11.1.2. NOTE: If AS system(SEQUOIA) refer to NITRO test procedure. (1) Before starting COOK or NITRO sign on a terminal (not T0) for each 8" wdd in system. You can use one terminal to go into each port, select and start test, making a note of each drive number and its assigned port so that anyone can connect a term- nal and terminate and/or check the status of the disk(s). (2) Select NEWX DISK TEST (No. 1). Set defaults to run READ TRACK test only on disk drive you have assigned to each terminal. (3) Also, set defaults to NOT stop on error, NOT display current operation. (4) Set defaults to LOOP ON TEST, to DISPLAY ERROR, for HARD COPY to printer. (5) Allow to run continuously through-out the burn-in cycle. IF ERRORS occur on any of the drives, make a hard copy of the ERRORLOG unit option by directing output option to LP instead of VDT. Notify T.E. for disposition of drive that failed.
12.2 Allow COOK to run for 24 contiguous, error free hours.
NOTE: Should a system dump occur:
(1) Verify line printer is attached to system. (2) Reboot slot 0 O.S. (3) Make a printer hard copy output of the DUMP ERRORLOG and attach it to the failure tag of PCBA.
12.3 Repeat 11.1.4 through 11.1.7 (CHECK ERRORLOG)
13.0 FINAL TEST VERICATION/TEAR-DOWN
------------------------------------------------------------------------ | FINAL TEST VERIFICATION | |------------------------------------------------------------------------| | TEST/PROGRAM |HARD COPY?| COMMENTS | |---------------------------|----------|---------------------------------| |UTILITY: | | RUN THE TESTS IN A AND B AND | |A. SAVE RESTORE FOR: | | VERIFY THE HARD COPY OF THE | | 1. LIST CONFIG RECORD | YES | OTHER TESTS THAT WERE DONE | | | | PREVIOUSLY. | | | | | |B. CONFIGURATION FOR: | | | | 1. TERMINAL CONFIG | YES | | |---------------------------|----------|---------------------------------| |ALTTRACKS | YES | VERIFY HARD COPY | |---------------------------|----------|---------------------------------| |OSINFO | YES | VERIFY HARD COPY | |---------------------------|----------|---------------------------------| |DEVICES | YES | VERIFY HARD COPY | |---------------------------|----------|---------------------------------| |INSTALL.CONFIG | YES | VERIFY HARD COPY | |---------------------------|----------|---------------------------------| |REMIDI | NO | VERIFY THAT TEST HAS PASSED | |(REF: SECT. -4 PARA. 8.0) | | | |---------------------------|----------|---------------------------------| |NEWX (POWER FAIL) | NO | VERIFY THAT TEST HAS PASSED | |(REF: SECT. -4 PARA 10.0) | | | |---------------------------|----------|---------------------------------| |DEMON | YES | VERIFY HARD COPY | |(REF: SECT. -4 PARA 9.0) | | | |---------------------------|----------|---------------------------------| |LOAD FROM O.S. TAPE | NO | VERIFY THAT TAPE LOADS | |---------------------------|----------|---------------------------------| |VERIFY O.S. ON SYSTEM AFTER TECH DOES ZERO DIRECTORY (PARA 13.1 THRU | | 13.12 BELOW) AND INSTALLS THE O.S. BACK ON SYSTEM. (DO THIS BY LISTING| | THE DISK FILES.) | | | | 1) LOAD SYSTEM | | 2) SELECT #2 STAND ALONE | | 3) SELECT #2 DISK FILES UTILITY | | 4) SELECT LIST FILES | | 5) ENTER (A) .*! | | (B) CR | | (C) YES | | 6) FILES MUST APPEAR ON SCREEN (.ERRLOG MAY NOT SHOW ON ALL SYSTEMS | | BUT IT IS OK) | | | | FILENAME | | .COM3270. .NSPGM. | | .COMTBC. .PGM3270. | | .CONX. .PGMPASC. | | .DWII. .PGMTBC. | | .DWPGM. .R5C15. | | .ERRLOG. .SYSTEM. | | .NSDATA. | | | | 7) HIT MOTOR BAR IV & GO BACK TO MAIN MENU AND PROCEED TO PARA 13.13 | ------------------------------------------------------------------------
13.0.1 If system is to be shipped to customers that do not own their own software generation rights through MBF, proceed to paragraph 13.1, otherwise proceed to paragraph 13.18.
NOTE: Customers that own their own software generation rights are identified by an ETR (Equipment Transfer Request) while customers that don't have orders written on a MSO (Manufacturing Sales Order).
13.1 Place all the sense switches on the MCS PCBA in the down position, mainframe control panel LOAD SELECT switches to all OFF, and all mainframe control panel dip switches to OFF. 13.2 Re-load the system by depressing the "LOAD" push-button on the mainframe control panel. 13.3 When the first menu is displayed, enter 3 and CR. 13.4 When the second menu is displayed, enter 4 and CR. 13.5 When prompted "FAMILY NAME?", enter DISK and CR. 13.6 When prompted "ZERO FAMILY?"(Y/N):", enter Y and CR and MBIV. 13.7 Re-load the system by depressing the "LOAD" push-button on the mainframe control panel. 13.8 When the first menu is displayed, enter 2 and CR. 13.9 When the second menu is displayed, enter 1 and CR, and the tape will rewind. 13.10 When the next menu is displayed, enter 2 and CR. 13.11 When prompted "FILE SPECIFIERS:FILENAME DAY TIME", enter & and CR and CR and CR and CR and CR. Files will now transfer from tape to disk. This should take about 1 hour. 13.12 When transferring is complete, enter CR and 7 and CR, and the tape will rewind. Enter MBIV. Verify that the OS can be loaded from disk by doing a normal LOAD (all sense switches off). 13.12.1 When the first menu is displayed, perform a type 3 load by entering 3 and depressing <CR>. 13.12.2 When the next menu is diaplayed, enter 2 and <CR>. 13.12.3 When the next menu is displayed, enter 4 and <CR>. 13.12.4 Enter <CR> to select default drive 0 and verify primary prefixed match the OS level installed. 13.12.5 Re-load the OS (all sense switches off). 13.12.6 When the first menu is displayed, perform a type 1 load by entering 1 and depressing <CR>. 13.12.7 Log on to the system with account name SYSTEM.MANAGER and password MANAGER. At the system prompt (!), type DEVICES and <CR>. 13.12.8 Verify that each CE set identifcation if followed by the `capital' letters RDC if the system is configured with 903597-001 IDC boards (contain CACHE memory). This indicates that RSTK (R), DATA CACHE (D), and CODE CACHE (C) are all enabled. This verifys both the configuration record for correct system type and proper jumpering on the memory and IDC PCBA's. (9XXX systems only). 13.13 Turn off all power switches, circuit breakers and rear panel switches on all mainframe, disk, and peripheral equipment. 13.14 If the system has an add-on mainframe, perform the following steps: 13.14.1 Disconnect the parallelling cables from J6 and J7 of all protected power supplies. 13.14.2 Disconnect the +5V bus-strips from all the LS700 power supplies. 13.15 Disconnect all power cords from power receptacles (and peripherals as required). 13.16 Disconnect all peripheral cables from the mainframe. 13.17 Submit the system, peripherals, and cables to pre-ship. 13.18 Systems final test verification and tear down for customers that own their own software generation rights through MBF: 13.18.1 Perform paragraphs 13.1 through 13.6 and proceed to paragraph 13.13.
RETEST REQUIREMENTS - NEWPORT SYSTEMS
NOTE: These procedures define retest requirements for all assemblies and peripherals which are replacements for failed units installed within a system. Any units shipped as an add-on, unless configured into an add-on chassis, require no additional testing.
14.1 5 1/4", 8", & 14" HARD DISK DRIVES
14.1.1 Refer to DEMON test, section 4, paragraph 9.0. 14.1.2 Load DEMON via tape or disk. 14.1.3 Select applicable disk tests. 14.1.4 Run selected tests for a minimum of 12 continuous, error free hours.
14.2 1/4" TAPE DRIVES
14.2.1 These devices are drop-shipped. No additional tests are required.
14.3 907295 POWER SUPPLY - LS700
14.3.1 Refer to POWER-UP AND VOLTAGE CHECKS, section 2, paragraph 6.0. 14.3.2 Verify all applicable checks through paragraph 6.35 pass successfully. 14.3.3 Refer to POWER FAIL AND NEWX test, section 4, paragraph 10.0 14.3.4 Select all applicable options. 14.3.5 Run these tests successfully for a minimum of one hour. 14.3.6 Run power fail successfully per applicable paragraphs while NEWX is running. 14.3.7 Continue running NEWX successfully for an additional 23 hours minimum.
NOTE: In lieu of running NEWX to fulfill this retest requirement, DEMON section 4, paragraph 9.0 or COOK section 5, paragraph 12.0. may be substituted in its place to achieve the required confidence testing.
14.4 SMD INTERFACE BOARD
14.4.1 Refer to DEMON test, section 4, paragraph 9.0. 14.4.2 Load DEMON via tape or disk. 14.4.3 Run default disk test for 3 consecutive successful passes.
14.5 LAN CONTROLLER - 903595 (MINI SYSTEMS)
14.5.1 Board must have passed PCBA system test prior to shipment.
APPENDIX A
A1.0 CONTROLS AND INDICATORS
A1.1 PRIMARY MAINFRAME The controls and indicators for the primary mainframe are located at the top of the front panel. The layout is as shown:
A1.1.1 System Power The system power switch is a three position rotary switch. The label and function of the three positions are as follows:
o OFF- System power off, power to memories maintained as long as rear circuit breakers and service switch are on. o ON- System power on, LOAD AND ALT LOAD switches enabled (See A1.1.3 and A1.1.4). o ON LOCK-System power ON, LOAD and ALT LOAD switches disabled. (Prevents system loading during operations.)
A1.1.2 LOAD Indicator (Green) On power up sequence the indicator will light when the system disk is ready, the LOAD is enabled.
If the system power switch is in the ON-LOCK position the LOAD indicator and ALT LOAD indicator will extinguish and both the LOAD and ALT LOAD switches will be disabled.
A1.1.3 LOAD Switch (Push Button) This switch is enabled when the system disk is ready. It is used to initiate a LOAD operation from the device selected by the sense switch on the MCS Board (normally Disk 0) or the front panel selectors, or, the 4th dip switch (SW1) on the front panel logic board. It is disabled if the system power switch is in the ON-LOCK position.
A1.1.5 RUN Indicator (Green LED) Orange indicates that a successful system load has been performed.
A1.1.6 Memory Power Indicator (Orange LED) Memory power supplies are ON. Protected voltages are ON.
LED ON Solidly (No Flash) - AC power is supplied to protected power supplies.
LED Flashing - No AC power to the protected power supplies, power is being supplied by the battery.
A1.1.7 CE Off-Line (Yellow-LED) This indicator when ON indicates that at least one Computing Engine is off-line.
A1.1.8 Sense Switches (#0 through #3) These four switches toggle the state of their respective LEDS (green) which indicate the sector (#3 and #2), the device (#1) and trap status (#0), latched at system LOAD or ALT LOAD
A2.1 FIXED DISK MODULES The 4501 disk modules contain one switch and three indicators on it's front panel. The 4510 disk module contains four sets of three indicators on it's front panel (each set is for one of four possible drive units) as described below:
A2.1.1 POWER OFF/ON Switch (4501 Only) OFF - AC power is removed from the drive.
ON - This is the normal setting for the switch enabling power sequencing from the Mainframe.
A2.1.2 Disk ON ("Power" LED). Drive is powered ON.
A2.1.3 Disk READY ("Ready" LED). Drive is READY.
A2.1.4 Disk ERROR ("Fault" LED). Disk drive error condition.
A3.1 ACS PCBA (903379) - [7000/8000 only] The ACS board has two parity error indicator LEDS. The lower LED indicates microstore (WCS) parity error and the upper LED indicates BOOT PROM parity error. The pushbutton switch is used to reset WCS parity errors, and BOOT PROM parity errors.
A3.2 MDI PCBA (903408/903361) - [7000/8000 only] Four LED indicators are present on the MDI board (CR1 through CR4), a push button switch used to reset an error indication (SW3), a switch (SW1) located at IE used for assignment 2 unique raceline to each CPU, and a switch (SW2) that specifies a particular function with its normal setting in the center.
(CR3) Top LED (red) indicates that this CPU was accessing the memory bus at the time when a parity error occurred on a corresponding memory device (Memory aray, 8 way, IMLC).
(CR2) Second LED (Amber) indicates that the CPU accessed a non-existing memory.
(CR4) Third LED (Amber) indicates that no acknowledgment was received back from the MCS board (CPU is hung).
(CR1) Bottom LED (Green) indicates CPU on-line when ON, off-line when OFF.
A3.3 MCS PCBA (903374) Has one LED (Red) to indicate a parity error on the four way memory. Pushbutton switch resets the error. SW1 dip-switch selects BAUD rate or SELF-TEST (normally set to 9600 BAUD).
A3.4 1 MB MEMORY (903349), 2/4 MB (903516) For ECC versions, 2 LEDS are present. The Red LED indicates multibit rrors and the yellow indicates singlebit errors. For parity versions only the Red LED exists for parity errors. The Pushbutton switch on both versions resets all LEDS.
16 MB MEMORY (903621) Has three LED's. DS1, DS2, & DS3 are Red, and DS4 is Yellow. [TOP] DS1 (RED) indicates parity error on address of control signal. (Not supported on MPX 9000) [2ND DOWN] DS2 (RED) indicates parity error on data to memory. (Not supported on MPX 9000) [3RD DOWN] DS3 (RED) indicates multibit error. [4TH DOWN] DS4 (YELLOW) indicates a single bit/corrected error. S1 resets error LED's. S2 and S3 sets start memory address for each of it's 4MB memory banks. S4 sets data display/memory cycle. JMP1 & JMP2 = Jumper block on pins 2 & 3 of each for systems with 12mb boards.
A3.5 8-WAY CONTROLLER (903383) Has one parity error LED and one pushbutton switch to reset error.
A3.6 IMLC CONTROLLER (903381/903534) Has one parity error LED and one pushbutton switch to reset error.
A3.7 BMTC (903413) Has one parity LED (red) which is resettable by the pushbutton switch SW1. If the LED was on prior to a power failure or turning off of the system via the front panel, the LED will once again light with restoration of power.
Has one self-test LED (green) which is used to indicate successful completion of self-test, when turned on. On LOAD or RESET command, LED is turned off.
A3.8 16-WAY (903437) Has four LEDS, two for each of the two 8-ways contained on the board. The bottom half of the board occupies the even number controller slot (parts 0 through 47); the top half of the board occupies the odd number controller slot. S3 push button resets all LEDS.
Red LEDS - (DS2 and DS4) indicate that a parity error has occurred on its respective half of the controller.
Green LEDS - (DS1 and DS3) indicates that its respective half of the controller has passed its self-test.
A3.9 MPC (903500 and 903546) - [7000 only] Has two red and one green LED to indicate MPC status.
DS1 (red LED) - This LED on the top of the PCBA, indicates that a parity error in the tape buffer has been detected.
DS2 (red LED) - Next LED down from the top of PCBA indicates that a disk buffer parity error has been detected.
DS3 (green Led)- Is turned on the by the Z80 at completion of its self-test. The self-test is entered as the result of a hardware reset. Failure of this LED to light may indicate a faulty PCBA.
SW1 (push-button switch) - Resets parity indicators DS1 and/or DS2.
Jumpers JMP1 and JMP2 select the proper prom size (for the on-board Z80). These Jumpers must be installed as follows:
JUMP1 1 TO 2 JUMP2 1 TO 3
Jumpers JMP3 determines whether the tape bus will be checked for parity. For 1/4" tape units that do not supply parity, this feature should be disabled (JMP3 removed).
DEVICE TYPE JMP3 ---------- ---- ------- Model 4403 MCS Removed
No other tape units are defined.
A3.10 AMS PCBA (903548) - [9000 ONLY]
The AMS board has two red parity error indicator LEDS. The lower LED (DS2) indicates microstore (WCS) parity error and the upper LED (DS1) indicates BOOT PROM parity error. The pushbutton switch (SW1) is used to reset the WCS and BOOT PROM parity errors indicators.
A3.11 ESTK PCBA (903552) - [9000 ONLY]
Four LED indicators are present on the ESTK board and a push button switch (SW2) is used to reset the error indicator LEDS. A two position switch (SW1) is used to manually disable the RSTAK feature and a three position switch (SW3) controls the OFF/ON-LINE and the NON-I/O status for the CE set.
(DS1) - Top LED (Amber) indicates that the RSTAK feature is disabled on its associated CE.
(DS2) - Second LED (Amber) indicates that the CPU accessed a non-existing memory.
(DS3) - Third LED (Red) indicates that an RSTAK memory parity error has been detected.
(DS4) - Bottom LED (Green) indicates that the CPU is on-line when ON, and off-line when OFF.
A3.12 IDC PCBA (903550) - [9000 ONLY]
This PCBA has four LEDS to indicate the IDC status. There is a push- button switch (SW1) which is used to reset the error indicator LEDS and a three position switch which is used to control code and/or data cache features.
(DS1) - Top LED (Red) indicates that a main memory parity error has been detected.
(DS2) - Second LED (Amber) indicates that a memory time-out has been detected.
(DS3) - Third LED (Amber) indicates that a cache memory parity error has been detected.
(DS4) - Bottom LED (Green) indicates that the cache feature is enabled.
A3.13 DMA1 PCBA - [9XX0 ONLY] / DMA2 - [74X0 & 76X0]
These PCBAs have four LEDS to indicate DMA status. The push-buttom switch (SW1) is used to reset the error indicator LEDS.
(DS1) - Top LED (Red) indicates that a main memory parity error has been detected.
(DS2) - Second LED (Amber) indicates that a memory time-out has been detected.
(DS3) - Third LED (Green) is turned on at the completion of its self-test. The self-test is entered as the result of a hardware reset. Failure of this LED to light may indicate a faulty PCBA.
(DS4) - Bottom LED (Red) is turned on to indicate a main memory address control parity error (not supported on some MPX systems).
(SW1) - Resets LEDs DS1, DS2, and DS4.